Global Sportswear Manufacturer
Custom
Sportswear
Manufacturer
We manufacture custom sportswear and team uniforms in Sialkot, Pakistan for brands and clubs worldwide. Private labeling, custom branding, and bulk production. All in one place.
Create professional sportswear collections with a trusted OEM manufacturing partner. Hexa Gears helps sports brands, teams, retailers, and organizations develop custom uniforms and athletic apparel with flexible production support.
Custom Fabric
Private label
Flexible MOQ
Global Delivery
Sportswear for Every Team & Brand
Sportswear requires more than attractive designs. Teams and sports brands need apparel that matches their sport, movement requirements, identity, and performance goals.
Worldwide Export
Quality Checked
Sample Approval
Explore the World of Sportswear
Hexa Gears works with businesses to manufacture custom sportswear collections including team uniforms, athletic apparel, and competition-ready designs tailored to brand specifications.
American Football
Full-contact team uniforms with padded construction and sublimated team branding.
Baseball
Breathable team uniforms built for movement, with durable stitching for long seasons.
Basketball
Lightweight, moisture-wicking jerseys and shorts designed for speed and court performance.
Hockey Uniforms
Reinforced team jerseys and base layers, built to handle contact and fast play.
Rugby
Heavy-duty, tear-resistant jerseys built to withstand rucks, tackles and full-contact play
Soccer
Performance crop tops designed for flexible movement, breathable comfort, and confident gym training.
Cricket
Breathable whites and coloured kits designed for long matches and variable weather.
Volleyball
Flexible, fitted jerseys and shorts built for quick lateral movement, jumps, and rapid direction changes.
Lacrosse
Durable, breathable uniforms designed for fast-paced field play and repeated contact.
Tennis
Lightweight, sweat-wicking apparel designed for agility and all-day court comfort.
Golf
Smart, breathable polos and trousers combining performance fabric with a tailored look.
Cycling
Aerodynamic, compression-fit jerseys and shorts built for long rides and race-day performance.
Running Wear
Lightweight, breathable apparel designed for distance comfort and moisture management.
Athletics Wear
Streamlined, aerodynamic apparel designed for track and field performance.
Wrestling Singlets
Form-fitting singlets designed for secure fit and unrestricted grappling movement.
Gymnastics Wear
Stretch-fit apparel designed for full range of motion and secure, snag-free coverage.
Netball Uniforms
Lightweight, breathable kits designed for quick direction changes and court agility.
Handball Uniforms
Flexible, fitted jerseys and shorts built for fast-paced indoor court play, sprints, and quick pivots
Padel Wear
Flexible, moisture-wicking apparel designed for quick sprints and controlled court play.
Badminton Wear
Breathable, lightweight apparel designed for fast lateral movement and quick reactions.
Have a collection in mind?
Tell us what you want to create.
Your vision.
Our craftsmanship.
Every sports brand has unique requirements. Hexa Gears supports businesses with customization options that help transform concepts into professionally manufactured sportswear collections.
Made for your brand
Your designs, fabrics & fit, developed around your brief.
Clarity at every step
Stay informed from sampling through to production.
Developed before production
Review patterns, fabrics and construction before bulk manufacturing.
Worldwide buyer support
Sampling, documentation and shipping coordination for international buyers.
OEM & PRiVATE LABEL
Build Around Your Brand
HOW IT WORKS
Your Sportswear Brand.
Built to Your Specifications.
A clear process from your first idea to your finished collection.
Performance Starts With the Right Fabric
Sportswear performance begins with selecting materials that match the purpose of the product. Different sports require different fabric considerations, from flexibility and comfort to durability and appearance
Our Fabric Types
HexaGears helps brands evaluate suitable material options for their sportswear collections while supporting custom development based on product requirements.
POLYESTER SPANDEX
Stretchy, durable, lightweight, and quick drying.
NYLON SPANDEX
Soft, smooth, stretchy and abrasion-resistant.
COTTON SPANDEX
Soft, breathable, flexible, comfortable and stretchy.
COTTON + POLYESTER
Combine cotton comfort with polyester durability.
100% polyester
Lightweight, durable and quick-drying; stretch depends on construction
Bamboo viscose Blend
Soft and moisture absorbent with drying and durability depend on the blend
Merino wool Blend
Temperature-regulating and naturally odour-resistant for comfortable performance.
Recycled polyester or Nylon
Can offer similar performance to conventional versions, depending on quality and construction
Fabric Constructions
How the fabric is knitted or woven, matched to the garment it’s built for.
Single Jersey
Gym T-shirts, tank tops and
lightweight workout tops
Interlock /Double Knit
Leggings, sports bras and sets needing more coverage
Mesh
Ventilation panels, breathable tops
and jersey linings
Rib Knit
Textured leggings, fitted tops and
matching sets
French Terry
Lightweight joggers, sweatshirts and warm-up clothing
Stretch Woven
Running shorts, training trousers and lightweight jackets
Brushed fleece
Warm hoodies, joggers and winter
training clothing
Jacquard Knit
Performance tops, leggings, sports bras and
compression Panels
Your Brand. Our Manufacturing Expertise.
Every sports brand has unique requirements. Hexa Gears supports businesses with customization options that help transform concepts into professionally manufactured sportswear collections.
Fabric Selection Guide
Choose fabric according to the sport, desired feel and garment design.
|
Intended use
|
Fabric options
|
What to prioritise
|
|---|---|---|
|
Lightweight polyester or polyester-elastane; mesh panels |
Low weight, ventilation, moisture management and fast drying |
|
|
Soft nylon elastane or polyester elastane knits |
Stretch, recovery, comfort and coverage during movement |
|
|
Durable nylon–elastane or polyester–elastane |
Abrasion resistance, stretch recovery and secure fit |
|
|
Supportive stretch knits, sometimes with mesh linings |
Support appropriate to the activity, recovery and comfortable construction |
|
|
Cotton blends, cotton–elastane and French terry |
Softness, comfort and everyday durability |
|
|
Brushed knits, fleece and suitable base-layer blends |
Warmth, moisture management and layering comfort |
The Details Make a Difference
Small details lead to better fit, longer wear and higher performance.
Customisation Options
Your sportswear collection represents your team’s or brand’s identity. Custom branding allows businesses to create recognizable apparel with professional finishing.
Fabric
Fibre blend, weight, texture and available performance finishes
Colours
Stock fabric colours or custom-dyed colours, subject to minimum quantities
Design and fit
Necklines, collars, sleeve lengths, garment lengths, waistbands, panels, seams and overall fit. we adjusted to your tech pack or graded across your size range.
Functional details
Pockets, zips, drawstrings, thumbholes and ventilation panels
Branding
Logo size, placement and application method
Labels
Brand labels, size labels and care labels.
Packaging
Hangtags, individual packaging and other available presentation options.
From Your First Idea
to Finished Sportswear
From initial concepts to final production, Hexa Gears helps brands manage the manufacturing process.
Product
Development
Your concept is refined into a production-ready sportswear design.
Fabric
Selection
Suitable performance fabrics are selected based on comfort and functionality.
Manufacturing & Assembly
Approved designs are carefully cut, stitched, and assembled into finished garments.
Quality Check &
Delivery
Finished products are inspected, packed, and shipped globally.
Quality Checked at Every Stage
From material selection to final packaging, every production step is reviewed against
your approved specifications to maintain consistency, accuracy,
and reliable manufacturing standards for your brand.
Fabric & Composition
Whether the fabric matches the agreed composition, weight, colour and feel. Hexagear verified before it enters production
Fit & Construction
Garments checked against the approved size chart and tolerances, with seam strength, stitching quality and thread finish inspected throughout
Movement Performance
How the fabric behaves under stretch? we checked for show through during movement and how well it recovers towards its original shape
Wash & Wear Durability
Shrinkage, distortion, colour fading or transfer, and resistance to pilling and surface wear after washing and repeated use
Branding & Final Inspection
Whether printed or transferred logos hold up without cracking or peeling, followed by a final check on appearance, labels, quantities and packaging.
BRAND IT YOUR WAY
Custom Printing & Branding Options
From heat transfer and screen printing to embroidery and woven patches, we match every branding method to your fabric, design, and order volume. We test first, then apply it consistently across the full run.
Heat transfer
01Applies logos and graphics using heat and pressure, with stretch-compatible options for activewear.
DTF printing
02Transfers detailed, multicolour designs from a printed film onto fabric. Suitable for many fabric types when correctly matched and tested.
Screen printing
03Creates bold, durable graphics using inks selected for the fabric. Well suited to repeated designs in bulk orders.
Sublimation printing
04Creates all-over colours and patterns on suitable polyester fabrics without adding a raised print layer.
Silicone printing
05Produces a smooth, raised, rubber-like logo with a premium appearance.
High-density printing
06Builds up ink to create raised graphics with defined edges and a textured finish.
Reflective printing
07Adds logos or details that reflect light, creating a distinctive appearance under direct illumination
Puff printing
08Uses heat-activated ink to create a soft, raised effect. Best suited to selected garments and compatible fabrics.
Embossing
09Creates a raised design through a suitable forming process, adding subtle texture and dimension
Debossing
10Creates an indented design for a subtle branding effect. Suitability depends on the fabric and process
Embroidery
11Uses stitched threads to create durable logos, particularly on jackets, hoodies and heavier garments.
3D Puff Embroidery
12Uses foam beneath embroidery to create raised lettering or logos, commonly on caps and structured garments
Appliqué
13Attaches fabric shapes or lettering to garments for contrasting colours and textures.
Woven or silicone patches
14Adds a separate branded badge, attached by stitching or a compatible heat-bonding method
Jacquard knitting
15Integrates patterns or branding into the fabric during knitting, rather than applying a surface print.
Sportswear Manufacturing for Your Business
Develop custom sportswear collections with a reliable OEM manufacturing partner supporting teams, brands, retailers, and organizations with flexible production solutions.
Sports Teams & Clubs
Custom kits with your fabrics, colours and branding.
Academies & Trainers
Branded sportswear for your community and merchandise range.
Startups & New Labels
Develop your first collection with sampling before production.
Retailers & Wholesalers
Private-label activewear for your retail or wholesale business.
Custom fabrics • Private label • Sample approval • Global export
Why Brands Choose HexaGears
Building a successful product line requires more than production. We support brands with structured manufacturing, customization flexibility, quality focused processes, and reliable communication from development to delivery.
FREQUENTLY ASKED QUESTIONS ABOUT SPORTSWEAR
Let’s Build Your Collection