CUSTOM BJJ GI MANUFACTURING
Custom BJJ Gi Manufacturer for Private Label Brands
Premium custom Brazilian Jiu-Jitsu kimonos engineered for grapplers and built for growing apparel brands. From pearl weave competition gis to lightweight ripstop training kimonos, we turn your Custom BJJ Gi manufacturers logo and label into a fully branded gi collection cut, sewn, and finished to IBJJF-ready standards.
French Terry ✦ Heavyweight Fleece ✦ Oversized Fits ✦ Screen Print ✦ Embroidery ✦ Puff Print ✦ Custom Labels ✦ Private Label ✦ French Terry ✦ Heavyweight Fleece ✦ Oversized Fits ✦ Screen Print ✦ Embroidery ✦ Puff Print ✦ Custom Labels ✦ Private Label ✦
Custom GI Manufacturing
Custom BJJ Gi Manufacturing for Growing Brands
From first-time gi brands to established academies scaling into retail, our factory builds jiu-jitsu kimonos that hold up to the mat and to your brand standards. Every gi is pattern-graded, pre-shrunk tested, and reinforced at every stress point so your customers train in gear that lasts, and you sell a product you can stand behind.
Fabric & Weave
Pearl, gold, platinum & ripstop weaves sourced & tested for shrinkage & durability
Cut & Stitch
Reinforced triple/quad stitching at the collar, cuffs, and stress seams
Sizing & Grading
Full adult and kids size runs (A0–A4, M0–M2) graded to your spec
Embroidery & Patching
Chest, back, and sleeve embroidery, woven patches, and rubberized branding
Low MOQ Production
Start small and scale as your gi line grows
Worldwide Drop Shipping
Bulk freight or direct-to-door fulfillment, wherever your customers train
MOQ From
50 Pieces
14-Day
Production
Worldwide
Shipping
Factory Direct
Pricing
OEM &
Private Label
Your Label, Our Factory
From a Sketch to a Full BJJ Gi Collection
Send us a rough concept, a competitor gi, or just your logo — our development team turns it into a production-ready kimono. We handle pattern making, weave sourcing, colorway matching, and sample approval so your gi collection launches exactly as you imagined it.
MADE FOR EVERY BUSINESS MODEL
Who We Manufacture Custom BJJ Gis For
As experienced custom BJJ gi manufacturers, we develop private-label uniforms for established brands, academies, retailers and new businesses, with flexible customisation and scalable production support.
KNOW YOUR GEAR
The Anatomy of a Premium Gi
Every detail is a decision. Here’s what separates a fightable, IBJJF-legal gi from a gi that falls apart in week two.
01
Reinforced Collar
4–6mm dense EVA-core or cotton-core collar, hand-stitched for maximum grip resistance
02
Bar-Tacked Cuffs & Skirt
Cuffs and jacket skirt reinforced with bar-tack stitching at every pressure point
03
Gusseted Pants
Diamond or rip-stop gussets at the crotch for full range of motion without tearing
04
Triple-Stitched Seams
Every load-bearing seam triple-stitched for tournament-grade durability
05
Precision-Cut Panels
Every fabric panel is accurately cut to maintain consistent sizing, balanced proportions and a clean, professional fit.
06
Technical Pattern Engineering
Sleeves, shoulders and trousers are carefully shaped to support natural movement while meeting competition-ready dimensions.
07
Custom Woven Branding
Premium woven labels, patches and embroidery are securely applied to showcase your brand without affecting comfort or performance.
08
Clean Interior Finishing
Internal seams are neatly bound and finished to prevent fraying, reduce irritation and improve the gi’s long-term durability.
THE NUMBERS THAT MATTER
Gi Fabric Weight, Decoded
Gi weight determines grip, breathability, and durability. Choose the GSM that matches your customer’s training style.
350
GSM
Ultra-Lightweight — Fast, sweat-heavy training and hot climates
450
GSM
Lightweight — Everyday training and no-gi crossover
550
GSM
Mid-Weight — All-purpose training and light competition
650
GSM
Heavyweight — Competition-grade grip and durability (highlighted/featured)
750
GSM
Ultra-Heavyweight — Maximum grip resistance for advanced competitors
Materials
Weaves We Build With
Fabric is the foundation of comfort, drape, and durability. We can match any swatch you already have.
Pearl Weave
Dense, low-shrink weave with a textured pearl pattern; the modern competition default. Explore Colors
Competition & Premium Gis
Gold Weave
Lightweight single-weave fabric offering airflow and reduced grip for faster movement. View Details
Traditional Training Gis
Single Weave
A flexible and economical traditional weave suitable for beginners, academy uniforms and everyday training.
Academy & Starter Gis
Ripstop Fabric
Cross-hatch reinforced weave that resists tearing at a fraction of the weight. View Details
Lightweight Gi Pants
Honeycomb Weave
Textured mid-weight weave balancing grip control and breathability. Explore Colors
Bulk Premium Training Gis
Double Weave
A dense heavyweight construction developed for maximum durability, demanding training and strong grip resistance.
Heavy-Duty Training Gis
Print & Branding Methods
Six ways to put your artwork on a hoodie. Mix and match any of them on a single order.
Chest & Back Embroidery
Direct embroidery on collar, chest, back, and sleeve panels
Rubberized Patches
Heat-applied rubber branding for lightweight, flexible logos
Woven Patches
Sew-on woven patches for collars, belts, and pant legs
Sublimation Printing
Full-color, all-over graphics for fight shorts, rashguards, and spats
Make It Yours
Branding, Down to the Last Stitch
The difference between a generic gi and a branded flagship product is in the finishing details.
01
Labels & Tags
Your Name Inside and Out
Woven neck labels, care instruction tags, belt loop tags, and custom drawstring aglets — every touchpoint carries your brand, inside the collar and out on the mat.
Neck Lables
Care Tags
Belt Tags
Hem Tags
Packaging
Unboxing That Sells
Custom gi bags, branded polybags, hang tags, and tissue-wrapped folding — packaging built to photograph well and protect the gi in transit.
Gi Bags
Poly Mailers
Hang Tags
Custom Boxes
02
OUR PROCESS
From Idea to Delivery
A clear four-step path from concept to a warehouse full of your branded gis.
Share Your Idea
Send your logo, reference gis, or a rough sketch
Sample Approval
Review and approve your pattern, weave & fit sample
Bulk Production
Full production run at your chosen MOQ
Worldwide Delivery
Freight or direct-to-door shipping, tracked door to door
OUR CREATIONS
Featured Custom Gis
Experienced custom BJJ gi manufacturers producing premium-quality kimonos with durable fabrics, reinforced stitching, custom sizing and professional private-label branding.
Classic Pearl Weave Gi
Lightweight Ripstop Competition Gi
Kids Gold Weave Gi
Why HexaGears
Built Different, From Loom to Mat
We are a real factory, not a middleman, and that changes everything you get on every order.
01
True Factory Direct
No middlemen, direct factory pricing on every order
02
Low MOQ, Real Scale
Launch a full gi line without warehouse-sized minimums
03
14 Day Turnaround
Sample-to-bulk timelines built for fast-moving brands
04
Confidential & Reliable
One point of contact from sketch to shipment
Client Reviews
Trusted by Grappling Brands
4.9
★★★★★
Based on 140+ verified brand reviews
M
Marcus T.
2 weeks ago
★★★★★
Ordered 80 heavyweight hoodies for our streetwear drop. The 420 GSM fleece is exactly what we speced and the puff print came out clean. Reorder incoming.
L
Lena K.
1 month ago
★★★★★
The sample process was fast and the fit was perfect first try. Our woven labels and custom packaging make it look like a brand five times our size.
D
Diego R.
1 month ago
★★★★★
Started at 50 pieces to test, now ordering 500 a month. Same quality every run and the lead time has never slipped. A real factory partner.
Explore More
Beyond GI
HexaGears manufactures a full range of custom apparel, sportswear, leathers, and combat gear.
Got Questions?
Hoodie Manufacturing FAQ
Everything brands ask before their first order. Still unsure? Send us a message and we will answer fast.
START YOUR LINE
Ready to Build Your Gi Brand?
From your first sample to a full competition line, we’re ready to manufacture it with you.
