Custom Rash Guards Manufacturer for Fight Brands
Create custom rash guards with the fabric, fit, sleeve length, and all-over sublimated artwork your fight brand needs. As a B2B rash guard supplier and sportswear manufacturer in Sialkot, Pakistan, Hexa Gears offers low MOQ production and a free sample.
OUR RASH GUARD RANGE
Custom Rash Guard Ranges We Manufacture
One style rarely covers a whole customer base. Hexa Gears manufactures eight rash guard ranges, from small batch drops to rash guards in bulk, so you can build a complete line from one factory, with the same quality, sizing and branding across every style.

Long-Sleeve Rash Guards
Every grappler owns one, so this is where your line earns its first sale. See the fabric options that make it durable, fit, and sleeve-to-sleeve print options that keep a long-sleeve looking sharp wash after wash.

Short-Sleeve Rash Guards
Strikers and hot-gym members won’t train in long sleeves, and they are a market of their own. Discover the cooler cuts and lighter fabrics that reach fighters a long-sleeve line never will.

Sleeveless Rash Guards
Your customers don’t stop training when they leave the mat. Explore sleeveless styles that carry your brand into lifting, conditioning and summer sessions, and into a second gym-bag sale.

Graphic & Limited-Edition
This is how BJJ brands build hype and sold-out drops. See how full-color sublimation brings any artwork to life edge to edge, and how runs from 20–30 pieces per design let you release limited editions rash guards without risking dead stock.

Ranked Rash Guards
One belt-color set can keep an academy ordering from you at every promotion. See how we match each rank to your federation’s rules and keep every color identical.

Women’s Rash Guards
Many brands hand women a smaller men’s shirt, and lose them. See the true women’s pattern, shaped seams and prints that let your brand own a market others ignore.

Solid-Color Premium
Some customers pay more for less. Discover minimal nylon-spandex styles with a soft, premium feel and a clean logo, built for brands that compete on quality, not loud graphics

Kids’ Rash Guards
Kids outgrow their gear every season, and parents come back to buy again. Explore youth-graded sizes and bright, tough prints that turn one kids’ class into repeat orders all year.

Build Your Own Rash Guard Brand with Private Label Manufacturing
Whether you are a startup launching your first drop or an established label, our private label and contract manufacturing service is built for small businesses and growing fight brands alike.
What Your Private Label Rash Guards Include
Anatomy of a Private Label Rash Guard
From the neckline to the hem, each part affects how a rash guard fits, moves and feels during training. Hexa Gears develops these details around your brand’s requirements, with a sample to approve before bulk production.

Collar & Neckline
A soft, stretchable neckline sits comfortably around the neck and helps retain its shape after wear. We use fabric binding with flat stitching for a smooth finish. Specify the neck opening, binding color and inside branding to suit your design.
Sleeves & Shoulders
Raglan sleeves have seams running from the neckline to the underarm, allowing comfortable shoulder movement. Choose long-sleeve, short-sleeve or sleeveless styles, with an underarm gusset—an extra fabric panel—where needed for movement. Sleeve length and cuff fit follow your approved measurements.
Stretch Fabric
Four-way stretch fabric stretches lengthwise and widthwise to move with the body. Choose polyester-spandex for all-over sublimation or nylon-spandex for a softer feel. Available weights range from 160–260 GSM, with the blend and construction selected for your intended use.
Body Fit & Length
Choose a close compression fit, an athletic fit or a relaxed cut, with separate patterns for men, women and youth. Chest width, waist shape and body length follow your size chart. A longer back helps maintain coverage during bending and grappling.
Flat Seams & Secure Hem
Flatlock seams sit flat against the skin to help reduce rubbing while stretching with the garment. Reinforcement supports high-stress areas such as the underarms. An optional silicone gripper inside the bottom hem helps reduce ride-up during training.
Sublimated Artwork & Labels
Sublimation dyes your artwork into suitable polyester-rich fabric without adding a raised print layer. Customize the front, back and sleeves with your colors, logos and graphics. Add a tagless neck print and care label for a complete private label finish.
Explore Fabrics for Your Custom Rash Guards
Choose the material that suits your collection’s fit, feel and artwork. Polyester and nylon stretch blends offer different options for combat training and custom branding, while recycled alternatives support specific material requirements. Final composition, GSM and printing compatibility are confirmed during fabric selection and sampling.

Polyester-Spandex
For all-over graphics and flexible training wear
Polyester-spandex combines a polyester base suitable for sublimation with elastane for stretch. Blend options can include 80/20, 85/15 and other ratios, depending on the selected fabric. The knit, weight and pattern work together to determine how closely the finished rash guard fits.
Suitable for: BJJ, MMA, academy uniforms and graphic collections.
Printing: Full-colour sublimation on suitable white or light-coloured fabric.

Nylon-Spandex
For a smooth feel and understated designs
Nylon-spandex is an option for brands seeking a smooth surface and soft hand feel. It can be used for solid-colour rash guards with selected logo placements. Assess the fabric’s stretch, recovery and coverage on a sample to choose the right construction for your collection.
Suitable for: Solid-colour collections and minimal branding.
Printing: Nylon-compatible heat transfers or DTF, with adhesion and stretch checked during sampling.

Recycled Polyester-Spandex
For recycled fibre content with custom graphics
This blend combines recycled polyester with elastane. Suitable light-coloured versions can support all-over sublimation, allowing detailed artwork across the body and sleeves. The recycled percentage, GSM and performance vary by fabric, so these specifications should be agreed before production.
Suitable for: Printed collections with defined recycled-material requirements.
Printing: Sublimation on compatible polyester-rich fabric, confirmed through a print sample.

Recycled Nylon-Spandex
For nylon-based collections with recycled content
Recycled nylon, also called recycled polyamide, can be blended with elastane to create flexible performance fabrics. It provides another material option for solid-colour collections. Select the fabric according to its intended use, and confirm the recycled content, surface feel and stretch recovery during development.
Suitable for: Collections specifying recycled nylon and a clean, minimal appearance.
Printing: Compatible stretch transfers or DTF, subject to material testing.

Stretch Mesh Panels
An optional construction feature for ventilation
Stretch mesh can be incorporated into selected areas, such as the underarms or side panels, to create a more open fabric structure. Usually made from polyester or nylon with elastane, mesh should be selected for suitable stretch and durability alongside the main body fabric.
Suitable for: Training styles with targeted ventilation panels.
Customization: Panel placement, mesh structure, colour and compatibility with the surrounding fabric.

100% Polyester
For loose-fit rash guards and surf shirts
A practical option for customers who prefer a comfortable, T-shirt-style fit. Suitable polyester fabrics offer quick drying and a smooth surface for custom graphics. Fabric weight and knit can be selected for the required feel, with stretch depending on the construction.
Composition: 100% Polyester
Suitable for: Loose-fit rash guards, surf shirts and swim tops.
Printing: All-over sublimation on suitable white or light-coloured fabric.
Choose the Right GSM for Your Rash Guards
GSM means grams per square metre—the weight of the fabric. Choose a lighter or heavier option according to the feel your customers prefer and where they train.
Lightweight
A lighter fabric option to consider for warm-weather training and summer collections. Check coverage on the sample, particularly when the garment stretches across the chest and shoulders.
Midweight
A middle-weight option for everyday training collections. Consider this range when you want a more substantial feel than lightweight fabric without moving to the heaviest options.
Heavyweight
A heavier option for customers who prefer a substantial feel. Review comfort and freedom of movement on the sample, especially for long or high-intensity training sessions.
GSM Is Not the Weight of One Rash Guard
A rash guard made from 200 GSM fabric does not necessarily weigh 200 grams. Finished garment weight also depends on its size, sleeve length, panels and trims.
Higher GSM does not automatically mean better quality. Choose the weight that suits your intended use, then confirm it during sampling.
Rash Guard Compositions and Their Applications
Compare fabric blends for different rash guard collections. These applications provide a starting point; the selected fabric’s stretch, recovery and garment pattern determine the final fit.
|
Fabric |
Composition |
Rash Guard Applications |
|---|---|---|
|
Polyester-Spandex |
80% Polyester / 20% Spandex |
Close-fitting BJJ, no-gi and MMA rash guards with all-over sublimated graphics. |
|
Polyester-Spandex |
85% Polyester / 15% Spandex |
Everyday BJJ and MMA training rash guards, academy uniforms and team collections. |
|
Polyester-Spandex |
90% Polyester / 10% Spandex |
Athletic or relaxed training rash guards, where the selected fabric provides the required stretch and movement. |
|
Nylon-Spandex |
80% Nylon / 20% Spandex |
Solid-colour rash guards and minimal-logo collections developed around a smooth, soft feel. |
|
Recycled Polyester-Spandex |
Example: 78% Recycled Polyester / 22% Spandex |
Recycled-content performance collections; suitability for the intended rash guard style is checked during sampling. |
|
Recycled Nylon-Spandex |
Example: 82% Recycled Nylon / 18% Spandex |
Surf rash vests, swim tops and water-sports collections specifying recycled nylon. |
|
Polyester |
100% Polyester |
Loose-fit rash guards, surf shirts and T-shirt-style swim tops. |
Composition alone does not determine compression or fit. Confirm the selected material and garment measurements on your sample. Exact blends and recycled percentages depend on fabric availability.
Rash Guard Fabric Construction & Finishing
How a fabric is knitted affects its surface, movement and feel. Explore construction and finishing options for your collection, then review the selected material on your sample.
Knit Structure

Interlock — Smooth on Both Sides
A double-knit construction with a similar, smooth appearance on the inside and outside. Its stable structure makes it an option for rash guards where a substantial feel is preferred. Coverage should be checked while the sample is stretched.
Warp Knit (Tricot)
A warp-knit fabric with fine lengthwise lines on the front and a different texture on the back. Suitable stretch versions can be selected for close-fitting performance garments. Check movement and recovery on the sample before choosing it for your collection.
Fabric Finishing

Moisture-Wicking & Quick-Dry
Pulls sweat away from the skin to the outer surface, where it dries fast between rounds, so the rash guard stays light instead of clinging.
Brushed Inner Face
Light brushing raises fibres on the inside surface to create a softer, slightly fuzzy feel against the skin. This is an optional finish for collections that prefer that texture; review its comfort and warmth on the sample.
Choose the Right Rash Guard Fit for Your Customers
Fit is one of the biggest reasons rash guards get returned. Too loose, and it gives opponents a handle and rides up. Too tight, and bigger customers never wear it twice. Hexa Gears builds four fits, each matched to its own fabric and weight, so every customer you sell to gets the right feel.
Rash Guard Size Chart & Measurement Guide
Use this reference chart to plan your adult long-sleeve rash guard order. These are garment measurements, not body measurements. Your final size chart, fit and measuring points are confirmed on the approved sample before bulk production.

How to Measure Your Reference Rash Guard
Lay the garment flat without stretching it.
Chest Width
Measure straight across the front from one underarm to the other. This is the flat width, not the full chest circumference.
Body Length
Measure from the highest shoulder point beside the neckline down to the front hem. If the back is longer, record the back length separately.
Sleeve Length
For set-in sleeves, measure from the shoulder seam to the cuff. For raglan sleeves, use an agreed neckline-to-cuff measurement. Always compare measurements taken from the same starting point.
Separate Charts for Different Ranges
Women’s, youth, short-sleeve and different-fit rash guards require their own measurement specifications. We can develop your range from an existing garment, a tech pack or your brand’s size chart.
Confirm Before Bulk Production
Approve the size chart, measuring points and measurement tolerances alongside your sample. Bulk garments are checked against those agreed specifications.
Send Your Size Chart
Share your required sizes, fit and quantity per size to start developing your order.
|
Size |
Chest Width — Flat |
Body Length |
Long-Sleeve Length |
|---|---|---|---|
|
XS* |
42 cm / 16.5 in |
64 cm / 25.2 in |
58 cm / 22.8 in |
|
S |
44 cm / 17.3 in |
66 cm / 26.0 in |
60 cm / 23.6 in |
|
M |
46 cm / 18.1 in |
68 cm / 26.8 in |
62 cm / 24.4 in |
|
L |
48 cm / 18.9 in |
70 cm / 27.6 in |
64 cm / 25.2 in |
|
XL |
50 cm / 19.7 in |
72 cm / 28.3 in |
65 cm / 25.6 in |
|
2XL |
52 cm / 20.5 in |
74 cm / 29.1 in |
66 cm / 26.0 in |
|
3XL |
54 cm / 21.3 in |
76 cm / 29.9 in |
67 cm / 26.4 in |
XS measurements are proposed using the existing size progression. This is a garment measurement reference, not a body measurement chart. Final measurements, sleeve measuring points and tolerances are agreed on the approved sample before bulk production.
Custom Rash Guard Options for OEM and Private Label Orders
Your customers can buy a plain rash guard anywhere. What makes them choose yours is the design, the branding and how it feels on the mat. These are the three customizations brands ask Hexa Gears for most, and each is approved on your free sample before bulk production.

All-Over Custom Design
A rash guard is a walking billboard, and a generic design wastes it. Send your artwork, or a rough idea, and our designers turn it into a full-color, edge-to-edge sublimated print with your free mockup in 24 hours.
You choose: artwork and themes · unlimited colors and gradients · Pantone matching · ranked belt colors

Fit, Fabric and Sleeve Style
The same design can sell to grapplers, strikers and beginners if the build matches the buyer. We tailor the cut, fabric and sleeves to your market, so every style in your line feels right for the people wearing it.
You choose: compression, athletic, relaxed or women’s fit · fabric blend and GSM · long, short or sleeveless · men’s, women’s and youth sizes

Logos, Names and Sponsor Branding
Teams and academies reorder when every member sees their name and crest. We place logos, fighter names and sponsor marks exactly where you want them, printed into the fabric so nothing peels, cracks or scratches a training partner.
You choose: chest, sleeve, back and collar placement · individual names · sponsor logos · tagless neck branding
RASH GUARD MANUFACTURING
How Hexa Gears Manufactures a Rash Guard
A rash guard looks simple, but every stage decides whether it survives hard training or falls apart in a month. As a cut and sew sportswear clothing factory, we handle every step in-house in Sialkot, from fabric roll to finished piece.
Starting MOQ
Approve before bulk
Your brand identity
Shipping support
Wholesale Rash Guard Sets Your Customers Buy Together
A customer who loves your rash guard will buy the matching piece too, if you offer it. Matching sets turn one sale into two and make your brand look complete on the mat. Hexa Gears prints every piece in a set from the same artwork and color profile, so the colors match exactly.

No-Gi Set
Includes: rash guard + spats
The most wanted kit in modern BJJ. Grapplers want top and bottom to match, and a full set raises the value of every order. Both are sublimated from one design file, so the pattern flows from shoulder to ankle.

MMA Training Set
Includes: rash guard + fight shorts
The everyday uniform of MMA gyms. A short- or long-sleeve rash guard paired with fight shorts in the same graphics gives fighters a ready-made look for training, fight camp and social media, and gives you a higher average order.

Team & Academy Kit
Includes: rash guard + shorts or spats, in club colors
Academies want every member to look like one team. A kit with your crest, ranked colors and member names creates steady merch income for gyms and repeat orders every time new students join, from 20–30 pieces per design.
5 Quality Checks Behind Every Wholesale Rash Guard Order
One bad batch can cost you more than the order itself: refunds, bad reviews and customers who never come back. That is why Hexa Gears checks every rash guard order at five points, from the fabric roll to the sealed carton, against the sample you approved.

Fabric Inspection
Problems found after cutting are already too late. Every roll is checked before cutting for shade, holes, knitting faults and stretch recovery, so a weak or off-color roll never reaches your rash guards.
Print and Color Check
A logo a shade off is a different brand. Printed panels are compared with your approved sample and Pantone references, and checked for blurring, white creases and artwork that doesn’t line up across seams.
Seam Stretch Test
Seams that pop on the first big stretch are the fastest way to lose a grappler’s trust. Finished seams are stretched by hand to make sure the flatlock stitching stretches with the fabric without cracking or opening.
Measurement Check
A medium that fits like a large means returns. Pieces from every size are measured against your size chart at chest, length and sleeve, within ±1–1.5 cm of the approved sample.
Final Inspection and Packing Check
Mistakes in the carton show up at your warehouse. Before packing, we check trims, gripper hems and labels, and match the size label, size sticker and size split to your order, so the right quantities reach the right shelves.
DESIGNED FOR YOUR FIGHTERS
Wholesale Rash Guards Built for Your Market
A rash guard that sells in a BJJ academy can sit unsold in an MMA gym. Grapplers want compression and long sleeves, strikers want a lighter short sleeve, and women want a shaped fit. Hexa Gears builds the fit, fabric and graphics around the people buying from you.

Why Fight Brands Choose Hexa Gears as Their Rash Guard Supplier
Switching suppliers is a risk, and many brands have been burned before: late orders, prints that faded, samples that looked nothing like bulk. Here is why fight brands, academies and wholesalers move their rash guard production to Hexa Gears, and stay.
Factory Direct, No Middleman
Every trading company between you and the factory takes a cut and slows every answer. Hexa Gears makes your rash guards in our own Sialkot factory, so you get factory pricing and talk directly to the team producing your order.
Launch Without Dead Stock
Big minimums force you to bet your cash on a design nobody has tested. With an MOQ from 20–30 pieces per design, you can launch a new colorway, test a drop and reorder only what sells.
See It Before You Pay for Bulk
Photos can hide what a rash guard feels like on the mat. You get a free design mockup within 24 hours with unlimited revisions, then a free sample in 2–5 days to roll, sweat and wash before you commit.

Sublimation Done In-House
When printing is outsourced, quality and deadlines leave your supplier’s hands. Our sublimation, embroidery and DTF are all in-house, so color, print quality and timing stay under one roof and one standard.
Delivery That Fits Your Launch Date
A late shipment can sink a product launch. Orders arrive in 7–10 days by air or 30–35 days by sea from sample approval, with capacity of 30,000–60,000 pieces a month as your brand grows.
Certified, and Backed After Delivery
Promises mean little without proof. We have been manufacturing since 2015 with a team of 180, hold ISO 9001, OEKO-TEX® and amfori BSCI certifications, reply within 24 hours, and remake any defective piece free, in production within 3 days.
Hexa Gears vs. Marketplace Suppliers
Marketplace listings look cheap and fast, until the bulk order arrives in a different fabric than the sample, or the prints fade after a month. Before you place your next rash guard order, compare what you really get from a factory with what a typical marketplace seller offers.

|
What you get |
Direct With Hexa Gears |
Through a Partner |
|---|---|---|
|
Who makes your rash guards |
Our own factory in Sialkot, Pakistan |
Often a trading company reselling from a factory you never see |
|
Minimum order |
20–30 pieces per design |
Varies by listing; custom designs often need higher quantities |
|
Sample |
Free sample in 2–5 days, made the same way as bulk |
Often paid, and not always from the same production line as bulk |
|
Design support |
Free mockup within 24 hours, unlimited revisions |
Usually you supply print-ready artwork yourself |
|
Fabric |
Blend and GSM chosen for how your customers train |
Usually fixed stock fabric |
|
Printing |
In-house sublimation, edge to edge, no white seam lines |
Often outsourced, so print quality varies between orders |
|
Quality checks |
5 checks against your approved sample |
Varies by seller |
|
Communication |
Direct with the production team, reply within 24 hours |
Through a sales agent or platform chat |
|
Your branding |
Labels, hang tags and packaging under your brand only |
Generic labels and packaging are common |
|
After delivery |
Free remake of defective pieces, in production within 3 days |
Disputes handled through the platform |
Sourcing partner services vary. Confirm responsibilities, costs and approval procedures before placing an order.
Wholesale Rash Guard Pricing: What Affects Your Custom Order Cost?
The cost of private label rash guards depends on the product you want to create and the quantities you need. Fabric, fit, print coverage, branding and delivery requirements all shape your quotation. With MOQ starting from 20–30 pieces per design, Hexa Gears lets you plan a starting order around your collection and budget.
Your fabric composition, GSM and fit set the base price of every rash guard. Polyester-spandex, nylon-spandex and recycled blends are priced differently, and heavier fabrics cost more than lightweight ones. Sleeve length, underarm gussets, mesh panels and a silicone gripper hem also add to the construction cost.
Your total quantity and how it is split across designs, colorways and sizes affect the price per piece. Larger quantities per design usually lower the unit cost, while many designs in small batches each need their own setup. Men’s, women’s and youth patterns are developed separately.
All-over sublimation, front-and-back prints or a single chest logo are priced differently, so print coverage matters. Extra names, numbers and sponsor logos, DTF or heat-transfer logos on nylon, and private label trims such as tagless neck prints, hang tags, barcodes and branded polybags are added to your quote.
Your free sample is ready in 2–5 days before bulk production. The total order cost also includes shipping by air or sea, carton weight and your delivery country. Import duties and taxes depend on your country and are usually paid on arrival, so share your destination for an accurate landed-cost estimate.
BRAND IT YOUR WAY
Custom Logo Printing & Branding Options
Explore decoration methods for your custom logo and artwork. The right option depends on the material, artwork, surface shape, and desired finish, and Hexa Gears confirms suitability during sampling.
GLOBAL REACH
Custom Apparel Exporter From Sialkot, Pakistan
Hexa Gears is a clothing manufacturer in Pakistan and an established sportswear B2B exporter from Pakistan. As an international clothing supplier, we support brands sourcing clothing from Pakistan with bulk clothing production and direct shipping from Sialkot. We work as a custom sportswear supplier for US brands, a wholesale gym wear supplier for UK businesses and a private label activewear supplier for Australian brands, as well as clubs and distributors in Canada, the Gulf and Europe.

NETHERLANDS
SAUDI ARABIA

IRELAND
WORLDWIDE
Custom Rash Guard Client Feedback
Feedback themes from rash guard sampling, fabric selection and private label development with Hexa Gears.
Design preview: rash guard review drafts for approval. Names and companies below are fictional placeholders until real client testimonials are added.
Rash Guards That Stay Tucked
Our customers kept complaining that their old rash guards rode up during scrambles. Rolling in the sample let us test the longer back and gripper hem before we approved bulk for our no-gi line.
Prints That Survived the Wash
We washed our sample again and again before ordering, because cracked prints had cost us reviews before. The sublimated artwork still looked sharp, so we approved the full-color design for our launch.
Ranked Colors That Matched
Our academy needed a ranked set where every belt color matched the next. Reviewing the mockups and samples together helped us agree the colors before the full set went into production.
The Right Fabric for Our Gym
We train in a hot gym and needed something lighter. Comparing fabric weights on the samples helped us choose a cooler short-sleeve option without losing the stretch our members wanted.
Branding Our Members Notice
We wanted our crest on the chest and sleeves and a tagless neck label. Checking the placement on the sample helped us settle on branding that looks clean on the mat and in photos.
A Smooth First Order
We had never ordered custom rash guards before. Sharing our size split and comments in one brief kept the sample discussions simple, and we knew exactly what we were approving before production.
Let’s Develop Your Rash Guard Line
Share your designs, fit and quantities with Hexa Gears to start your OEM or private label rash guard project.
FAQS
Custom Rash Guard Manufacturer FAQs
YOUR NEXT DROP STARTS HERE
Ready to Launch Your Custom Rash Guard Line?
Send Hexa Gears your logo or artwork, fit and quantities. We reply within 24 hours with your quote, and your free sample can be ready in 2–5 days, so your brand could be rolling in its own rash guards sooner than you think.





















