Custom T-Shirt Manufacturer for Your Brand
Create custom T-shirts with the fabrics, fits, colors, and branding your collection needs. HexaGears is a cut-and-sew clothing & Sportwear manufacturer in Pakistan, producing every order in Sialkot with sample approval before bulk production.
CUSTOM T-SHIRT RANGE
Custom T-Shirts for Brands & Wholesalers
Build a cohesive collection with HexaGears, your OEM T-shirt manufacturer and wholesale T-shirt supplier in Sialkot, Pakistan. Coordinate colors, fits and private labels across your range, with each style developed around your brand’s specifications.

Crew Neck T-Shirts
Create everyday essentials with your preferred collar, sleeve length and regular fit, finished with custom branding for your collection.

V-Neck T-Shirts
Choose your neckline depth, collar finish and body fit to develop a versatile style for retail and wholesale collections.

Oversized T-Shirts
Define dropped shoulders, wider sleeves and a roomy body to create custom streetwear T-shirts that reflect your brand’s proportions.

Boxy T-Shirts
Combine a wider body, shorter length and structured sleeves to develop a modern silhouette with your preferred fabric and finish.

Long Sleeve T-Shirts
Specify full-length sleeves, neckline and cuff details to extend your private label collection with coordinated colors, sizing and branding.

Raglan T-Shirts
Select contrasting or tonal sleeves, define panel colors and position your artwork to create a distinctive style for your collection.

Cropped T-Shirts
Customize body length, sleeve shape and overall width to develop cropped T-shirts around your audience, and branding requirements.

Pocket T-Shirts
Choose pocket shape, size and placement, then add subtle embroidery or a woven label to complement your custom T-shirt design.
Private Label T-Shirts, Made for Your Brand
Build a T-shirt collection customers recognize as yours—from the fit and fabric to the label inside. Hexa Gears supports OEM, private label and contract T-shirt manufacturing for clothing brands, retailers and wholesale buyers. Already have a finished tech pack? We produce to your exact specifications, with your custom designs, logos and packaging.
MAKE EVERY DETAIL YOURS

Custom T-Shirt Anatomy for Private Label Brands
A T-shirt’s collar, sleeves, body proportions and finishing shape how it looks and feels. As a custom T-shirt manufacturer and B2B supplier, Hexa Gears helps you define these details around your collection. Use these six areas to prepare your specifications before sample development.

Neckline & Collar Rib
Start with the neckline shape: crew, V-neck, scoop, mock neck or henley. Then choose the finish: a rib collar for a classic look, self-fabric binding for a cleaner, flatter edge, or a raw edge for a relaxed streetwear style. Specify the neck width and front neck drop so the sample matches your reference.
Sleeves & Shoulder Placement
Shoulder placement changes the upper-body silhouette: a dropped shoulder extends beyond the natural shoulder edge, while a regular shoulder sits closer to it. Choose the sleeve type too: set-in sleeves for a classic fit, raglan sleeves that run diagonally to the collar, or dropped shoulders for oversized styles. Define sleeve length, sleeve opening and armhole shape together. Review arm movement and discuss shoulder taping during sample development.
Body Fit & Length
Chest width, body length and hem width work together to create your T-shirt’s proportions. A boxy silhouette combines width with a shorter body; an oversized fit needs its own measurements. Give your manufacturer a measurement chart rather than relying on size labels alone.
Fabric & Knit Structure
Cotton describes a fiber; single jersey describes a knit structure. Both belong in your fabric brief, alongside GSM—the fabric’s weight per square meter. Evaluate softness, coverage, drape and wash behavior together, because fabric weight alone does not establish overall quality.
Seams & Hem Finish
The hem affects both the look and how the T-shirt sits. Choose from a straight hem, curved hem, split side hem or drop-tail hem (longer at the back). Also decide whether the body should be side-seamed, which allows a more shaped fit, or tubular, with no side seams, which is common in basic tees.
Private Labels & Placement
Neck labels identify your brand, while size and care labels communicate product information. For private label T-shirts, agree on label material, dimensions, placement and attachment. Review readability, skin contact and whether the label or its stitching shows through the garment. Choose a sewn-in woven label or a tagless printed neck label for extra comfort. Many private label brands now use tagless labels for basics.
Custom T-Shirt Fabrics, Composition & GSM Options
Your fabric choice influences how a T-shirt feels, fits, carries artwork and performs after washing. As a B2B T-shirt supplier, Hexa Gears produces custom T-shirts in fabrics from approximately 130 to 300 GSM, across cotton, blended, stretch and performance options. Use the table below to compare compositions and weights, then confirm availability and finishing during sample development.
100% Cotton
Cotton is a common choice for everyday essentials and graphic T-shirts. However, two fabrics labeled “100% cotton” can feel very different because yarn preparation, knit structure and finishing affect their surface, softness and drape.
Cotton–Polyester Blends
These fabrics combine cotton and polyester in different proportions. They offer another route for retail basics and branded merchandise, but the finished feel and appearance depend on the blend, yarn and construction.
Cotton–Elastane Blends
Elastane, also called spandex, adds stretch and recovery to cotton fabrics. This makes it an option for fitted T-shirts and closer silhouettes where the garment needs to move with the wearer.
Cotton–Modal Blends
Modal is a wood-based cellulosic fiber used in blends for softness and fluid drape. Cotton–modal can suit soft-touch essentials and relaxed fashion T-shirts where the fabric is intended to fall closer to the body.
Cotton–Lyocell Blends
Lyocell is another wood-based cellulosic fiber that can contribute a smooth feel and flowing drape. Cotton–lyocell blends are worth discussing for casual T-shirt collections where surface feel and movement are central to the design.
Cotton–Polyester–Rayon Triblends
Triblends combine three fibers and are commonly used for soft, relaxed T-shirts, often with a heathered appearance. They can suit lifestyle merchandise and vintage-inspired collections where drape and texture contribute to the design.
Performance Polyester
Performance polyester is a practical choice for gym T-shirts, teamwear and all-over printed designs. It is lightweight, quick-drying and compatible with sublimation printing.
Rib Knit
Rib knit has vertical ribs that give natural stretch and a close fit, which makes it a strong option for cropped, fitted and women’s T-shirts.
Yarn, Knit & Finishing Options
B2B buyers often specify more than composition and GSM. Include these details in your fabric brief:
T-Shirt Fabric Options at a Glance
GSM ranges are typical starting points. Final weight, composition and availability are confirmed with your quote and sample.
|
Fabric |
Typical Composition |
Knit |
GSM Range |
Best For |
|---|---|---|---|---|
|
Combed ring-spun cotton |
100% cotton |
Single jersey |
150–200 |
Retail basics, printed tees |
|
Heavyweight cotton |
100% cotton |
Single jersey |
220–300 |
Oversized, boxy, streetwear |
|
Cotton–polyester (CVC) |
60% cotton / 40% polyester |
Single jersey |
160–200 |
Everyday wear, merchandise |
|
Cotton–polyester |
50% cotton / 50% polyester |
Single jersey |
140–180 |
Promotional tees, heather colours |
|
Cotton–elastane |
95/5 or 92/8 |
Stretch jersey |
180–230 |
Fitted and slim tees |
|
Cotton–modal |
50/50 or 60/40 |
Single jersey |
140–180 |
Soft-drape essentials |
|
Cotton–lyocell |
70/30 or 50/50 |
Single jersey |
150–190 |
Smooth premium basics |
|
Triblend |
50% polyester / 25% cotton / 25% rayon |
Single jersey |
130–170 |
Vintage and lifestyle tees |
|
Performance polyester |
100% polyester or recycled polyester |
Interlock / micro-mesh |
130–170 |
Gym, team and sublimated tees |
|
Rib knit |
95% cotton / 5% elastane |
1×1 or 2×2 rib |
180–240 |
Cropped and fitted styles |
Choose a Fabric Weight for Your Collection
The following ranges are practical starting points for discussing T-shirt fabrics. Weight descriptions vary between suppliers, and the final choice should be assessed in your selected material and sample.
Lightweight: Approximately 120–160 GSM
Consider lighter fabrics for warm-weather collections, layering and softly draped T-shirts. Check how the fabric behaves in your chosen color and silhouette.
Collection direction: Lightweight everyday essentials and promotional merchandise.
Sample focus: Coverage in light colors, fabric cling and how printing changes the garment’s feel.
Midweight: Approximately 160–200 GSM
A useful starting range for everyday private label T-shirts and branded merchandise. It offers options between a light, flowing fabric and a more substantial garment.
Collection direction: Core retail basics, regular-fit T-shirts and repeat wholesale ranges.
Sample focus: Softness, drape, print appearance and measurements after washing.
Heavier Weight: Approximately 200–240 GSM
Consider this range when your collection needs a more substantial feel. The resulting structure still depends on the yarn, knit, and finishing.
Collection direction: Substantial everyday basics, relaxed fits and streetwear.
Sample focus: Body structure, neckline balance, and comfort in your intended climate.
Extra-Heavy Direction: Approximately 240–320 GSM
Higher weights can support a substantial garment with pronounced structure. Review the finished sample carefully, particularly when developing broad sleeves or oversized proportions.
Collection direction: Heavyweight streetwear and structured oversized T-shirts.
Sample focus: Seam bulk, movement, drape, and total garment weight.
These are selection guides rather than fixed industry categories. Published T-shirt ranges include examples at 160, 180, 220 and 280 GSM.
For buyers using ounces: Fabric weight is expressed in oz/yd², not garment ounces. For example, 180 GSM is approximately 5.3 oz/yd², while 220 GSM is approximately 6.5 oz/yd².
Reference Adult Unisex T-Shirt Size Chart
Use this chart as a starting point for discussing a standard adult unisex silhouette. Measurements describe the finished garment laid flat, not the wearer’s body. Your approved size chart should reflect your selected pattern, fabric and fit.
T-Shirt Stitching & Construction Details for Bulk Orders
Stitching influences how your T-shirt holds together, moves with the wearer and looks after washing. For B2B T-shirt manufacturing, Hexa Gears helps brands define construction requirements around their fabric, fit and finishing preferences. Confirm the selected methods through sampling before approving bulk production.
Neckline & Shoulder Construction
The upper construction shapes how a T-shirt sits around the neck and shoulders. Collar attachment and reinforcement should work with your chosen fabric and silhouette.

Collar Rib & Neckline Attachment
Rib width, stretch recovery and attachment tension affect whether the collar sits flat or appears loose and rippled. Specify the finished neck opening and collar width, then review evenness around the neckline. The sample should pass comfortably over the head and return to its intended shape.Many brands also specify twin-needle topstitching around the neckline for a neater, more durable finish
Shoulder Reinforcement & Neck Taping
Shoulder reinforcement helps stabilize the shoulder joins, while back-neck tape can cover the inside neckline seam for a cleaner finish. Specify the placement, width and softness of the tape. Check for uncomfortable bulk, stiffness or puckering, including changes after washing.
Seam Construction & Hem Finishing
Body seams hold the garment together, while sleeve and bottom hems finish its edges. Stitch selection should balance strength, flexibility and a consistent appearance.

Panel Joining & Stitch Control
Four-thread overlock is a common option for joining knitted panels and covering their cut edges. Seam width, thread selection, tension and stitch density should suit the fabric. More stitches alone do not guarantee better quality—review seams for flexibility, skipped stitches, puckering and opening under normal movement. Confirm the stitches per inch (SPI) and thread type with your manufacturer. Around 10–12 SPI with polyester core-spun thread is a common choice for knitted T-shirts.
Sleeve & Bottom Hem Finish
Coverstitch commonly creates parallel stitch lines outside the hem and thread coverage underneath, allowing the finish to accommodate fabric movement. Specify hem depth, stitch spacing and thread color. Review both sides for even stitching, secure edge coverage and hems that lie smoothly without excessive waviness.
Body & Performance Construction
How the body panels are joined affects fit, twisting and comfort during movement.

Side-Seamed vs Tubular Body
Side-seamed T-shirts join the front and back panels at the sides, allowing a shaped fit and helping reduce side-seam twisting after washing. Tubular T-shirts are knitted as a tube without side seams and are common in basic tees. Specify the construction that suits your fit and price point.
Flatlock Seams for Performance T-Shirts
Flatlock stitching joins panels edge to edge, creating a flat seam that reduces rubbing against the skin. It is commonly used for gym, training and team T-shirts made from performance fabrics. Review seam comfort and stretch on the sample.
Custom T-Shirt Fits for Brands & Wholesale Buyers
The right fit starts with your customer, intended silhouette and garment measurements. For private label and bulk T-shirt production, Hexa Gears develops proportions around your size chart, reference garment or tech pack. Define chest width, shoulder placement, sleeve shape and body length together to create a consistent fit direction.
T-Shirt GSM & Size Guide for Private Label Brands
Fabric weight and garment measurements work together to shape your finished T-shirt. For custom T-shirt manufacturing, Hexa Gears helps B2B buyers define GSM, fit and sizing around their collection. Use this guide to prepare your specifications before sampling and bulk production.
Understand What T-Shirt GSM Means
GSM means grams per square meter—the weight of one square meter of fabric. A 180 GSM fabric weighs 180 grams per square meter; this does not mean the finished T-shirt weighs 180 grams. Garment size, fabric consumption, trims and decoration also contribute to its total weight.
GSM helps compare fabric weight, but softness, coverage, durability and drape also depend on the fibers, yarn, knitting and finishing.

How to measure:
Chest width: Straight across, 2.5 cm (1 in) below the armhole, laid flat.
Body length: From the highest point of the shoulder (HPS) to the bottom hem.
Shoulder width: Seam to seam across the back.
Sleeve length: From the shoulder seam to the sleeve hem.
Tolerance: Finished measurements may vary by about ±1–1.5 cm. Final tolerances are agreed on your approved size chart.
Reference Adult Unisex T-Shirt Size Chart (Regular Fit)
Use this chart as a starting point for a standard adult unisex silhouette. Measurements describe the finished garment laid flat, not the wearer’s body. Oversized and boxy styles use their own size charts.
|
Size |
Chest Width (cm / in) |
Body Length (cm / in) |
Sleeve Length (cm / in) |
|---|---|---|---|
|
XS |
47.5 / 18.7 |
65 / 25.6 |
21 / 8.3 |
|
S |
49.5 / 19.5 |
69 / 27.2 |
22.5 / 8.9 |
|
M |
53.5 / 21.1 |
73 / 28.7 |
24 / 9.4 |
|
L |
56.5 / 22.2 |
75 / 29.5 |
24.5 / 9.6 |
|
XL |
59.5 / 23.4 |
77 / 30.3 |
25 / 9.8 |
|
2XL |
63.5 / 25.0 |
79 / 31.1 |
25.2 / 9.9 |
|
3XL |
67.5 / 26.6 |
81 / 31.9 |
25.3 / 10.0 |
|
4XL |
72.5 / 28.5 |
83 / 32.7 |
25.5 / 10.0 |
|
5XL |
77.5 / 30.5 |
84 / 33.1 |
26 / 10.2 |
Custom T-Shirt Options for Private Label Brands
Give your collection a distinct identity with Hexa Gears. Choose the fabric, silhouette and custom logo details for your T-shirts, with specifications confirmed before bulk orders begin.

Fabric & GSM
Choose the fabric blend and weight that suit your collection’s intended feel, structure, and use. Cotton, blended fabrics, and stretch options can produce different results in softness, drape, and recovery. For your custom T-shirt order, share your preferred composition, GSM, and finish—or provide a reference garment. Confirm the fabric’s feel, coverage, and appearance through sampling before approving bulk production.

Fit & Sizing
Define your preferred silhouette, from regular and fitted styles to relaxed, oversized, or boxy T-shirts. Share your custom size chart, target customer, and required size range, including chest width, shoulder width, body length, and sleeve measurements. Agree on measurement tolerances and how measurements change between sizes. Reviewing the sample helps confirm that the proportions, movement, and overall fit match your brand’s requirements.

Design & Branding
Customize your T-shirts with your brand colors, artwork, and preferred print or embroidery placement. Specify decoration dimensions and positions, along with neck labels, size labels, care labels, hangtags, and packaging requirements. For private label T-shirts, review how the branding works with the selected fabric: large prints can affect the garment’s feel, while embroidery needs suitable support. Confirm these details on the sample before bulk production.
OEM & PRIVATE LABEL PROCESS
Your Custom T-Shirt Order, Step by Step
From the first brief to shipment, HexaGears gives brands and wholesale buyers a clear path through custom T-shirt production in Sialkot, Pakistan. Confirm specifications, review your sample and approve the details before bulk manufacturing begins.
Starting MOQ
Approve before bulk
Your brand identity
Shipping support
Custom T-Shirt Ranges for Wholesale Buyers
Build a cohesive collection with HexaGears, your OEM T-shirt manufacturer and exporter in Sialkot, Pakistan. Coordinate colors, fits and private labels across your range, with each style developed around your brand’s specifications.

Core Color Collection
Develop everyday T-shirts in coordinated colors, with your preferred fabric weight, neckline and fit. Keep sizing and private labels consistent across your retail collection.

Streetwear Fit Collection
Build your streetwear range around relaxed proportions, dropped shoulders and wider sleeves. Specify colors, artwork and custom logo placement to connect styles under your brand.

Short & Long Sleeve Collection
Combine short and long sleeve T-shirts in one coordinated range. Define sleeve finishes, shared colors and branding details for seasonal launches and wholesale bulk orders.
Custom T-Shirt Quality, Checked Against Your Sample
Your approved sample sets the reference for your order. At Hexa Gears, we review fabric, measurements, construction and branding against agreed specifications, helping private label brands and wholesale buyers assess consistency before dispatch.

Fabric & Color
Review fabric appearance, weight, feel and shade against the approved reference. Confirm your material requirements before production to guide consistency across your custom T-shirt order.
Fit & Measurements
Check chest width, body length, shoulder width and sleeve length against your approved size chart, using agreed tolerances to assess sizing across your bulk order.
Seams & Finishing
Inspect neckline construction, shoulder joins, sleeve hems and bottom hems. Review stitching, loose threads and visible defects against the finishing details agreed for your collection.
Wash & Shape Retention
Agree on wash-care requirements and shrinkage expectations during sampling. Discuss any required wash checks before bulk production, including changes in garment measurements, shape and color.
Branding & Packing
Review custom logo placement, label details and hang tags against your approved brief. Check size identification, order quantities and packaging instructions before preparing T-shirts for dispatch.
Start Your Custom T-Shirt Order
Work with HexaGears on your OEM or private label collection, with clear steps for sharing specifications, approving samples and arranging bulk production.
Send your designs, fabric preferences, size chart and quantities. Hexa Gears reviews your requirements and shipping destination to prepare your custom quote.
Check your sample’s fit, fabric, neckline, stitching and branding. Discuss adjustments, then approve the agreed details before your bulk order enters production.
Confirm your order terms, quantities and private label details. Your approved sample and specifications guide T-shirt manufacturing, finishing and quality checks.
Review size identification, quantities and custom packaging requirements. Coordinate shipping arrangements with our team so your finished T-shirts are prepared for dispatch
Why Choose HexaGears for Custom T-Shirts?
Work with Hexa Gears, your B2B T-shirt manufacturer in Sialkot, Pakistan. From sample approval to wholesale production, develop your collection with direct factory support.
Factory-Direct Manufacturing
Work directly with our Sialkot production team, keeping your T-shirt specifications and order communication connected to the people making your collection.
Sample Before Bulk
Review your T-shirt’s fabric, fit, construction and branding in a physical sample, then approve the details before bulk production begins.
ISO 9001 Certified Manufacturing
Your order passes four inspection stages, from fabric review to final checks, with your approved sample guiding quality requirements.

Low MOQ: 20–30 Pieces
Small batch T-shirt production lets startups and small businesses test a new style before committing to larger quantities. Confirm the applicable minimum for your design when requesting a quote.
OEM & Private Label
Customize fabrics, colors, fits and logo details. Complete your T-shirts with your labels, hang tags and packaging—your brand only.
Worldwide Shipping Support
Coordinate packing and 7 to 10 by air or 30 to 35 days by sea shipping with our team, with destination requirements and delivery arrangements confirmed for your order.
DESIGNED FOR YOUR CUSTOMERS
T-Shirts That Fit Your Brand’s Market
Build your range with HexaGears, your OEM and private label T-shirt manufacturer in Sialkot, Pakistan. Share your custom designs or references, then specify fabrics, colors, sizing and branding for custom T-shirts in bulk.

Know Who Makes Your Custom T-Shirts
Work directly with Hexa Gears and the team at our Sialkot clothing factory. Discuss specifications, sample changes and private label requirements with the people producing your collection—no middleman between your brief and the production line.

|
What matters |
Direct With Hexa Gears |
Through a Partner |
|---|---|---|
|
Product brief |
Discuss fabric, GSM, fit and artwork directly with your manufacturer. |
directly with your manufacturer. |
|
Sample development |
Review T-shirt samples and discuss adjustments with our production team. |
Confirm how sample feedback and revisions will reach the manufacturer. |
|
Quality requirements |
Agree on measurements, stitching, finishing and checks against your approved sample |
Confirm who inspects the order and which quality criteria apply. |
|
Quotation |
Confirm quantities, custom branding and packing requirements in your wholesale quote. |
Review manufacturing costs, sourcing fees and the services included. |
|
Production updates |
Agree on your contact, approval points and bulk order updates directly. |
Confirm how factory updates, approvals and changes will be communicated. |
Sourcing partner services vary. Confirm responsibilities, costs and approval procedures before placing an order.
BRAND IT YOUR WAY
Custom Logo Printing & Branding Options
Explore decoration methods for your custom logo and artwork. The right option depends on the material, artwork, surface shape, and desired finish, and Hexa Gears confirms suitability during sampling.
GLOBAL REACH
Custom Apparel Exporter From Sialkot, Pakistan
Hexa Gears is a clothing manufacturer in Pakistan and an established sportswear B2B exporter from Pakistan. As an international clothing supplier, we support brands sourcing clothing from Pakistan with bulk clothing production and direct shipping from Sialkot. We work as a custom sportswear supplier for US brands, a wholesale gym wear supplier for UK businesses and a private label activewear supplier for Australian brands, as well as clubs and distributors in Canada, the Gulf and Europe.

NETHERLANDS
SAUDI ARABIA

IRELAND
WORLDWIDE
Custom T-Shirt Client Feedback
Feedback themes from T-shirt sampling, fabric selection and private label development with HexaGears.
Design preview: adapted T-shirt review drafts for approval. Names and companies below are fictional placeholders.
A Better T-Shirt Fit
We wanted a slightly shorter body and more room through the shoulders. Reviewing the T-shirt sample helped us explain those adjustments before approving the fit for our collection.
The Neckline We Wanted
Our brief called for a closer neckline and longer sleeves. The sample review helped us discuss the collar shape, sleeve proportions and finishing details together before confirming the design.
A Cohesive Color Range
We developed several T-shirt colors for the same collection. Reviewing the samples together helped us compare the shades, keep the proportions consistent and decide how the range should look.
The Right Fabric Feel
We had a particular fabric weight and feel in mind. Comparing the T-shirt samples helped us judge the softness, drape and thickness before choosing the material for our first collection.
Branding That Felt Ours
We wanted understated branding rather than large graphics. Reviewing the neck label and logo placement on our T-shirt sample helped us settle on details that suited our collection’s identity.
Clear Sample Discussions
Keeping our size chart and sample comments in one brief made the discussions easier. We could review the T-shirt measurements, explain each adjustment and agree on the details before production.
Let’s Develop Your T-Shirt Collection
Share your designs, fabric preferences and quantities with Hexa Gears to discuss your OEM or private label project.
YOUR T-SHIRT SOURCING QUESTIONS
Custom T-Shirt Manufacturing FAQs
YOUR NEXT COLLECTION STARTS HERE
Ready to create your custom T-shirt collection?
Send Hexa Gears your design references, fabric preferences and quantities. We’ll review your private label T-shirt requirements and prepare a quote for your brand’s next collection.





















