OEM & PRIVATE LABEL RASH GUARDS

Custom Rash Guards Manufacturer for Fight Brands

Create custom rash guards with the fabric, fit, sleeve length, and all-over sublimated artwork your fight brand needs. As a B2B rash guard supplier and sportswear manufacturer in Sialkot, Pakistan, Hexa Gears offers low MOQ production and a free sample.

01
Free Sample in 2–5 Days Roll and wash-test it before approving bulk
02
In-House All-Over Sublimation Designs dyed into the fabric, so prints don’t crack or peel
03
MOQ 20–30 Pieces Per Design Launch a new colorway without tying up cash in stock
04
Manufacturing Defect? Free Remake. Remake production starts within 3 days of your report
05
Factory-Direct Rash Guard Production Printing, stitching and packing in our Sialkot factory
06
Air Delivery in 7–10 Days Counted from sample approval; 30–35 days by sea

OUR RASH GUARD RANGE

Custom Rash Guard Ranges We Manufacture


One style rarely covers a whole customer base. Hexa Gears manufactures eight rash guard ranges, from small batch drops to rash guards in bulk, so you can build a complete line from one factory, with the same quality, sizing and branding across every style.

long sleeves rash guards

Long-Sleeve Rash Guards

Every grappler owns one, so this is where your line earns its first sale. See the fabric options that make it durable, fit, and sleeve-to-sleeve print options that keep a long-sleeve looking sharp wash after wash.

short sleeve rash guard

Short-Sleeve Rash Guards

Strikers and hot-gym members won’t train in long sleeves, and they are a market of their own. Discover the cooler cuts and lighter fabrics that reach fighters a long-sleeve line never will.

sleeve lesss rash guards

Sleeveless Rash Guards

Your customers don’t stop training when they leave the mat. Explore sleeveless styles that carry your brand into lifting, conditioning and summer sessions, and into a second gym-bag sale.

limited addition

Graphic & Limited-Edition

This is how BJJ brands build hype and sold-out drops. See how full-color sublimation brings any artwork to life edge to edge, and how runs from 20–30 pieces per design let you release limited editions rash guards without risking dead stock.

ranked rash guard

Ranked Rash Guards

One belt-color set can keep an academy ordering from you at every promotion. See how we match each rank to your federation’s rules and keep every color identical.

women rash guards

Women’s Rash Guards

Many brands hand women a smaller men’s shirt, and lose them. See the true women’s pattern, shaped seams and prints that let your brand own a market others ignore.

solid color premium rash guards

Solid-Color Premium

Some customers pay more for less. Discover minimal nylon-spandex styles with a soft, premium feel and a clean logo, built for brands that compete on quality, not loud graphics

kids rash guard

Kids’ Rash Guards

Kids outgrow their gear every season, and parents come back to buy again. Explore youth-graded sizes and bright, tough prints that turn one kids’ class into repeat orders all year.

b2b rash guard supplier
PRIVATE LABEL RASH GUARDS

Build Your Own Rash Guard Brand with Private Label Manufacturing

Whether you are a startup launching your first drop or an established label, our private label and contract manufacturing service is built for small businesses and growing fight brands alike.

What Your Private Label Rash Guards Include

  • Your Logo, Built Into the Design
  • Hang Tags, Polybags and Barcodes
  • Tagless Neck Labels
  • Your Own Colorways and Collections
  • Care and Content Labels
  • Only Your Brand, Every Reorder
ENGINEERED FOR THE MAT

Anatomy of a Private Label Rash Guard

From the neckline to the hem, each part affects how a rash guard fits, moves and feels during training. Hexa Gears develops these details around your brand’s requirements, with a sample to approve before bulk production.

rash guards anatomy
Share a reference image, sketch or tech pack to start your custom design.
01

Collar & Neckline

A soft, stretchable neckline sits comfortably around the neck and helps retain its shape after wear. We use fabric binding with flat stitching for a smooth finish. Specify the neck opening, binding color and inside branding to suit your design.

02

Sleeves & Shoulders

Raglan sleeves have seams running from the neckline to the underarm, allowing comfortable shoulder movement. Choose long-sleeve, short-sleeve or sleeveless styles, with an underarm gusset—an extra fabric panel—where needed for movement. Sleeve length and cuff fit follow your approved measurements.

03

Stretch Fabric

Four-way stretch fabric stretches lengthwise and widthwise to move with the body. Choose polyester-spandex for all-over sublimation or nylon-spandex for a softer feel. Available weights range from 160–260 GSM, with the blend and construction selected for your intended use.

04

Body Fit & Length

Choose a close compression fit, an athletic fit or a relaxed cut, with separate patterns for men, women and youth. Chest width, waist shape and body length follow your size chart. A longer back helps maintain coverage during bending and grappling.

05

Flat Seams & Secure Hem

Flatlock seams sit flat against the skin to help reduce rubbing while stretching with the garment. Reinforcement supports high-stress areas such as the underarms. An optional silicone gripper inside the bottom hem helps reduce ride-up during training.

06

Sublimated Artwork & Labels

Sublimation dyes your artwork into suitable polyester-rich fabric without adding a raised print layer. Customize the front, back and sleeves with your colors, logos and graphics. Add a tagless neck print and care label for a complete private label finish.

FABRIC GUIDE

Explore Fabrics for Your Custom Rash Guards

Choose the material that suits your collection’s fit, feel and artwork. Polyester and nylon stretch blends offer different options for combat training and custom branding, while recycled alternatives support specific material requirements. Final composition, GSM and printing compatibility are confirmed during fabric selection and sampling.

polyester spandex rash guard fabric

Polyester-Spandex

For all-over graphics and flexible training wear
Polyester-spandex combines a polyester base suitable for sublimation with elastane for stretch. Blend options can include 80/20, 85/15 and other ratios, depending on the selected fabric. The knit, weight and pattern work together to determine how closely the finished rash guard fits.


Suitable for: BJJ, MMA, academy uniforms and graphic collections.
Printing: Full-colour sublimation on suitable white or light-coloured fabric.

nylon spandex rash guard fabric

Nylon-Spandex

For a smooth feel and understated designs
Nylon-spandex is an option for brands seeking a smooth surface and soft hand feel. It can be used for solid-colour rash guards with selected logo placements. Assess the fabric’s stretch, recovery and coverage on a sample to choose the right construction for your collection.


Suitable for: Solid-colour collections and minimal branding.
Printing: Nylon-compatible heat transfers or DTF, with adhesion and stretch checked during sampling.

recycled polyester spandex rash guard fabric

Recycled Polyester-Spandex

For recycled fibre content with custom graphics
This blend combines recycled polyester with elastane. Suitable light-coloured versions can support all-over sublimation, allowing detailed artwork across the body and sleeves. The recycled percentage, GSM and performance vary by fabric, so these specifications should be agreed before production.


Suitable for: Printed collections with defined recycled-material requirements.
Printing: Sublimation on compatible polyester-rich fabric, confirmed through a print sample.

recycled nylon spandex rash guard fabric

Recycled Nylon-Spandex

For nylon-based collections with recycled content
Recycled nylon, also called recycled polyamide, can be blended with elastane to create flexible performance fabrics. It provides another material option for solid-colour collections. Select the fabric according to its intended use, and confirm the recycled content, surface feel and stretch recovery during development.


Suitable for: Collections specifying recycled nylon and a clean, minimal appearance.
Printing: Compatible stretch transfers or DTF, subject to material testing.

stretch mesh ventilation panel fabric

Stretch Mesh Panels

An optional construction feature for ventilation
Stretch mesh can be incorporated into selected areas, such as the underarms or side panels, to create a more open fabric structure. Usually made from polyester or nylon with elastane, mesh should be selected for suitable stretch and durability alongside the main body fabric.


Suitable for: Training styles with targeted ventilation panels.
Customization: Panel placement, mesh structure, colour and compatibility with the surrounding fabric.

100% polyester surf rash guard fabric

100% Polyester

For loose-fit rash guards and surf shirts
A practical option for customers who prefer a comfortable, T-shirt-style fit. Suitable polyester fabrics offer quick drying and a smooth surface for custom graphics. Fabric weight and knit can be selected for the required feel, with stretch depending on the construction.


Composition: 100% Polyester
Suitable for: Loose-fit rash guards, surf shirts and swim tops.
Printing: All-over sublimation on suitable white or light-coloured fabric.

FABRIC WEIGHT

Choose the Right GSM for Your Rash Guards

GSM means grams per square metre—the weight of the fabric. Choose a lighter or heavier option according to the feel your customers prefer and where they train.

160–180 GSM

Lightweight

A lighter fabric option to consider for warm-weather training and summer collections. Check coverage on the sample, particularly when the garment stretches across the chest and shoulders.

190–220 GSM

Midweight

A middle-weight option for everyday training collections. Consider this range when you want a more substantial feel than lightweight fabric without moving to the heaviest options.

230–260 GSM

Heavyweight

A heavier option for customers who prefer a substantial feel. Review comfort and freedom of movement on the sample, especially for long or high-intensity training sessions.

GSM Is Not the Weight of One Rash Guard

A rash guard made from 200 GSM fabric does not necessarily weigh 200 grams. Finished garment weight also depends on its size, sleeve length, panels and trims.

Higher GSM does not automatically mean better quality. Choose the weight that suits your intended use, then confirm it during sampling.

Rash Guard Compositions and Their Applications

Compare fabric blends for different rash guard collections. These applications provide a starting point; the selected fabric’s stretch, recovery and garment pattern determine the final fit.

Fabric

Composition

Rash Guard Applications

Polyester-Spandex

80% Polyester / 20% Spandex

Close-fitting BJJ, no-gi and MMA rash guards with all-over sublimated graphics.

Polyester-Spandex

85% Polyester / 15% Spandex

Everyday BJJ and MMA training rash guards, academy uniforms and team collections.

Polyester-Spandex

90% Polyester / 10% Spandex

Athletic or relaxed training rash guards, where the selected fabric provides the required stretch and movement.

Nylon-Spandex

80% Nylon / 20% Spandex

Solid-colour rash guards and minimal-logo collections developed around a smooth, soft feel.

Recycled Polyester-Spandex

Example: 78% Recycled Polyester / 22% Spandex

Recycled-content performance collections; suitability for the intended rash guard style is checked during sampling.

Recycled Nylon-Spandex

Example: 82% Recycled Nylon / 18% Spandex

Surf rash vests, swim tops and water-sports collections specifying recycled nylon.

Polyester

100% Polyester

Loose-fit rash guards, surf shirts and T-shirt-style swim tops.

Composition alone does not determine compression or fit. Confirm the selected material and garment measurements on your sample. Exact blends and recycled percentages depend on fabric availability.

FABRIC CONSTRUCTION

Rash Guard Fabric Construction & Finishing

How a fabric is knitted affects its surface, movement and feel. Explore construction and finishing options for your collection, then review the selected material on your sample.

01

Knit Structure

interlock and wrap knit fabric

Interlock — Smooth on Both Sides

A double-knit construction with a similar, smooth appearance on the inside and outside. Its stable structure makes it an option for rash guards where a substantial feel is preferred. Coverage should be checked while the sample is stretched.

Warp Knit (Tricot)

A warp-knit fabric with fine lengthwise lines on the front and a different texture on the back. Suitable stretch versions can be selected for close-fitting performance garments. Check movement and recovery on the sample before choosing it for your collection.

02

Fabric Finishing

moisture manegment

Moisture-Wicking & Quick-Dry

Pulls sweat away from the skin to the outer surface, where it dries fast between rounds, so the rash guard stays light instead of clinging.

Brushed Inner Face

Light brushing raises fibres on the inside surface to create a softer, slightly fuzzy feel against the skin. This is an optional finish for collections that prefer that texture; review its comfort and warmth on the sample.

FIND YOUR FIT

Choose the Right Rash Guard Fit for Your Customers

Fit is one of the biggest reasons rash guards get returned. Too loose, and it gives opponents a handle and rides up. Too tight, and bigger customers never wear it twice. Hexa Gears builds four fits, each matched to its own fabric and weight, so every customer you sell to gets the right feel.

Compression Fit

Best for: BJJ, no-gi and grappling · Fabric: 80/20 polyester-spandex, 200–260 GSM
Loose fabric bunches up and gives opponents something to grab. Compression fit sits like a second skin, so nothing shifts during scrambles and the shirt holds its shape through every roll.

Athletic Fit

Best for: MMA and all-round training · Fabric: 85/15 polyester-spandex, 180–220 GSM
Not every customer wants a skin-tight shirt. Athletic fit stays close to the body without squeezing, the safe choice for academies and brands selling to fighters of every build.

Relaxed Fit

Best for: gym, lifestyle and beginners · Fabric: 90/10 polyester-spandex, 160–200 GSM
Beginners and gym members often avoid tight rash guards altogether. A relaxed cut on lighter, cooler fabric opens your line to customers who would never buy compression.

Women’s Fit

Best for: women’s BJJ, MMA and fitness lines · Fabric: 80/20 or 85/15, 180–220 GSM
A men’s rash guard in a smaller size never fits women properly, and that market goes to another brand. Our women’s pattern has narrower shoulders, shaped side seams and a shorter body for a fit made for her.

CUSTOM SIZING GUIDE

Rash Guard Size Chart & Measurement Guide

Use this reference chart to plan your adult long-sleeve rash guard order. These are garment measurements, not body measurements. Your final size chart, fit and measuring points are confirmed on the approved sample before bulk production.

rash guard size guide

How to Measure Your Reference Rash Guard

Lay the garment flat without stretching it.
Chest Width
Measure straight across the front from one underarm to the other. This is the flat width, not the full chest circumference.
Body Length
Measure from the highest shoulder point beside the neckline down to the front hem. If the back is longer, record the back length separately.
Sleeve Length
For set-in sleeves, measure from the shoulder seam to the cuff. For raglan sleeves, use an agreed neckline-to-cuff measurement. Always compare measurements taken from the same starting point.
Separate Charts for Different Ranges
Women’s, youth, short-sleeve and different-fit rash guards require their own measurement specifications. We can develop your range from an existing garment, a tech pack or your brand’s size chart.
Confirm Before Bulk Production
Approve the size chart, measuring points and measurement tolerances alongside your sample. Bulk garments are checked against those agreed specifications.
Send Your Size Chart
Share your required sizes, fit and quantity per size to start developing your order.

Size

Chest Width — Flat

Body Length

Long-Sleeve Length

XS*

42 cm / 16.5 in

64 cm / 25.2 in

58 cm / 22.8 in

S

44 cm / 17.3 in

66 cm / 26.0 in

60 cm / 23.6 in

M

46 cm / 18.1 in

68 cm / 26.8 in

62 cm / 24.4 in

L

48 cm / 18.9 in

70 cm / 27.6 in

64 cm / 25.2 in

XL

50 cm / 19.7 in

72 cm / 28.3 in

65 cm / 25.6 in

2XL

52 cm / 20.5 in

74 cm / 29.1 in

66 cm / 26.0 in

3XL

54 cm / 21.3 in

76 cm / 29.9 in

67 cm / 26.4 in

XS measurements are proposed using the existing size progression. This is a garment measurement reference, not a body measurement chart. Final measurements, sleeve measuring points and tolerances are agreed on the approved sample before bulk production.

MAKE IT YOUR BRAND’S

Custom Rash Guard Options for OEM and Private Label Orders

Your customers can buy a plain rash guard anywhere. What makes them choose yours is the design, the branding and how it feels on the mat. These are the three customizations brands ask Hexa Gears for most, and each is approved on your free sample before bulk production.

all over custom design

All-Over Custom Design


A rash guard is a walking billboard, and a generic design wastes it. Send your artwork, or a rough idea, and our designers turn it into a full-color, edge-to-edge sublimated print with your free mockup in 24 hours.
You choose: artwork and themes · unlimited colors and gradients · Pantone matching · ranked belt colors

fit fabric and sleeve style

Fit, Fabric and Sleeve Style


The same design can sell to grapplers, strikers and beginners if the build matches the buyer. We tailor the cut, fabric and sleeves to your market, so every style in your line feels right for the people wearing it.
You choose: compression, athletic, relaxed or women’s fit · fabric blend and GSM · long, short or sleeveless · men’s, women’s and youth sizes

logo name branding

Logos, Names and Sponsor Branding


Teams and academies reorder when every member sees their name and crest. We place logos, fighter names and sponsor marks exactly where you want them, printed into the fabric so nothing peels, cracks or scratches a training partner.
You choose: chest, sleeve, back and collar placement · individual names · sponsor logos · tagless neck branding

RASH GUARD MANUFACTURING

How Hexa Gears Manufactures a Rash Guard

A rash guard looks simple, but every stage decides whether it survives hard training or falls apart in a month. As a cut and sew sportswear clothing factory, we handle every step in-house in Sialkot, from fabric roll to finished piece.

01

Fabric Preparation

Stretch fabric is unrolled and left to relax before anything is cut, because knitted polyester-spandex shrinks if it is cut straight off the roll. Each roll is checked for color, stretch and recovery, so the whole order starts from the same consistent fabric.

02

Pattern Making and Grading

Our pattern makers draft the rash guard for its fit, with raglan sleeves, an underarm gusset and a longer back. The pattern is then graded into every size, and your artwork is mapped onto each panel so logos never land on a seam.

03
Sublimation Printing

Your design is printed in mirror image on transfer paper with sublimation inks, then heat-pressed onto the fabric at about 190–200 °C. The heat turns the ink into gas that bonds inside the polyester fibers, so the print becomes part of the fabric instead of sitting on top.

04
Cutting

Printed fabric is cut along the graded pattern with the artwork aligned to every panel. Front, back and sleeve panels are bundled by size, so matching pieces stay together and graphics line up across the seams.

05
Flatlock Stitching

Panels are joined with four-needle, six-thread flatlock seams in stretch thread, which lie flat against the skin and stretch with the body. Underarm stress points get reinforcement, then the bound collar, cover-stitched cuffs and silicone gripper hem are added.

06
Finishing and Inspection

Loose threads are trimmed and labels attached. Every rash guard is measured and checked for print alignment, color and seam stretch against the approved sample, then folded, size-stickered and packed.

20 Pieces

Starting MOQ

Sample First

Approve before bulk

Private Label

Your brand identity

Worldwide

Shipping support

MATCHING COLLECTIONS

Wholesale Rash Guard Sets Your Customers Buy Together

A customer who loves your rash guard will buy the matching piece too, if you offer it. Matching sets turn one sale into two and make your brand look complete on the mat. Hexa Gears prints every piece in a set from the same artwork and color profile, so the colors match exactly.

no gi rash guards

No-Gi Set


Includes: rash guard + spats
The most wanted kit in modern BJJ. Grapplers want top and bottom to match, and a full set raises the value of every order. Both are sublimated from one design file, so the pattern flows from shoulder to ankle.

mma trainng

MMA Training Set


Includes: rash guard + fight shorts
The everyday uniform of MMA gyms. A short- or long-sleeve rash guard paired with fight shorts in the same graphics gives fighters a ready-made look for training, fight camp and social media, and gives you a higher average order.

rash guards for club

Team & Academy Kit


Includes: rash guard + shorts or spats, in club colors
Academies want every member to look like one team. A kit with your crest, ranked colors and member names creates steady merch income for gyms and repeat orders every time new students join, from 20–30 pieces per design.

QUALITY CONTROL FOR BULK ORDERS

5 Quality Checks Behind Every Wholesale Rash Guard Order

One bad batch can cost you more than the order itself: refunds, bad reviews and customers who never come back. That is why Hexa Gears checks every rash guard order at five points, from the fabric roll to the sealed carton, against the sample you approved.

quality check
01

Fabric Inspection

Problems found after cutting are already too late. Every roll is checked before cutting for shade, holes, knitting faults and stretch recovery, so a weak or off-color roll never reaches your rash guards.

02

Print and Color Check

A logo a shade off is a different brand. Printed panels are compared with your approved sample and Pantone references, and checked for blurring, white creases and artwork that doesn’t line up across seams.

03

Seam Stretch Test

Seams that pop on the first big stretch are the fastest way to lose a grappler’s trust. Finished seams are stretched by hand to make sure the flatlock stitching stretches with the fabric without cracking or opening.

04

Measurement Check

A medium that fits like a large means returns. Pieces from every size are measured against your size chart at chest, length and sleeve, within ±1–1.5 cm of the approved sample.

05

Final Inspection and Packing Check

Mistakes in the carton show up at your warehouse. Before packing, we check trims, gripper hems and labels, and match the size label, size sticker and size split to your order, so the right quantities reach the right shelves.

DESIGNED FOR YOUR FIGHTERS

Wholesale Rash Guards Built for Your Market

A rash guard that sells in a BJJ academy can sit unsold in an MMA gym. Grapplers want compression and long sleeves, strikers want a lighter short sleeve, and women want a shaped fit. Hexa Gears builds the fit, fabric and graphics around the people buying from you.

for every fight market
01
BJJ & No-Gi Brands

Grapplers judge a rash guard by how it survives grips and stays tucked. We build compression long-sleeve lines and ranked belt-color designs that serious BJJ players trust, so your brand earns a place in their gym bag.

02
Gyms & Academies

Your members already wear rash guards to every class; the question is whose logo is on them. Academy rash guards with your crest bring steady merch income. We supply bulk sportswear for gyms and fitness centres, from 20–30 pieces per design.

03
Fight Teams & Events

Fight camps and tournaments run on fixed dates. We make team, sponsor and event editions with names and logos sublimated in. Share your event date, and we plan the free sample and bulk production around it.As a custom teamwear manufacturer, we match every kit to your team colors.

04
Retail & Wholesale Ranges

As a wholesale sportswear supplier, we know retailers need stock that sells and arrives shelf-ready. Coordinate men’s, women’s and youth sizes, colorways and packaging across one range, with barcoded polybags, so your rash guards go straight from carton to shelf.

WHY HEXA GEARS

Why Fight Brands Choose Hexa Gears as Their Rash Guard Supplier

Switching suppliers is a risk, and many brands have been burned before: late orders, prints that faded, samples that looked nothing like bulk. Here is why fight brands, academies and wholesalers move their rash guard production to Hexa Gears, and stay.

why hexa gears as rash guards supplier
Your label. Our Sialkot factory.
FACTORY VS. MARKETPLACE

Hexa Gears vs. Marketplace Suppliers

Marketplace listings look cheap and fast, until the bulk order arrives in a different fabric than the sample, or the prints fade after a month. Before you place your next rash guard order, compare what you really get from a factory with what a typical marketplace seller offers.

hexa gears vs marketplace

What you get

Direct With Hexa Gears

Through a Partner

Who makes your rash guards

Our own factory in Sialkot, Pakistan

Often a trading company reselling from a factory you never see

Minimum order

20–30 pieces per design

Varies by listing; custom designs often need higher quantities

Sample

Free sample in 2–5 days, made the same way as bulk

Often paid, and not always from the same production line as bulk

Design support

Free mockup within 24 hours, unlimited revisions

Usually you supply print-ready artwork yourself

Fabric

Blend and GSM chosen for how your customers train

Usually fixed stock fabric

Printing

In-house sublimation, edge to edge, no white seam lines

Often outsourced, so print quality varies between orders

Quality checks

5 checks against your approved sample

Varies by seller

Communication

Direct with the production team, reply within 24 hours

Through a sales agent or platform chat

Your branding

Labels, hang tags and packaging under your brand only

Generic labels and packaging are common

After delivery

Free remake of defective pieces, in production within 3 days

Disputes handled through the platform

Sourcing partner services vary. Confirm responsibilities, costs and approval procedures before placing an order.

PLAN YOUR RASH GUARD PRODUCTION BUDGET

Wholesale Rash Guard Pricing: What Affects Your Custom Order Cost?

The cost of private label rash guards depends on the product you want to create and the quantities you need. Fabric, fit, print coverage, branding and delivery requirements all shape your quotation. With MOQ starting from 20–30 pieces per design, Hexa Gears lets you plan a starting order around your collection and budget.

01
Fabric, GSM & Construction

Your fabric composition, GSM and fit set the base price of every rash guard. Polyester-spandex, nylon-spandex and recycled blends are priced differently, and heavier fabrics cost more than lightweight ones. Sleeve length, underarm gussets, mesh panels and a silicone gripper hem also add to the construction cost.

02
Order Quantity & Design Breakdown

Your total quantity and how it is split across designs, colorways and sizes affect the price per piece. Larger quantities per design usually lower the unit cost, while many designs in small batches each need their own setup. Men’s, women’s and youth patterns are developed separately.

03
Printing, Logos & Private Label Details

All-over sublimation, front-and-back prints or a single chest logo are priced differently, so print coverage matters. Extra names, numbers and sponsor logos, DTF or heat-transfer logos on nylon, and private label trims such as tagless neck prints, hang tags, barcodes and branded polybags are added to your quote.

04
Sampling, Shipping & Total Order Cost

Your free sample is ready in 2–5 days before bulk production. The total order cost also includes shipping by air or sea, carton weight and your delivery country. Import duties and taxes depend on your country and are usually paid on arrival, so share your destination for an accurate landed-cost estimate.

BRAND IT YOUR WAY

Custom Logo Printing & Branding Options

Explore decoration methods for your custom logo and artwork. The right option depends on the material, artwork, surface shape, and desired finish, and Hexa Gears confirms suitability during sampling.

GLOBAL REACH

Custom Apparel Exporter From Sialkot, Pakistan

Hexa Gears is a clothing manufacturer in Pakistan and an established sportswear B2B exporter from Pakistan. As an international clothing supplier, we support brands sourcing clothing from Pakistan with bulk clothing production and direct shipping from Sialkot. We work as a custom sportswear supplier for US brands, a wholesale gym wear supplier for UK businesses and a private label activewear supplier for Australian brands, as well as clubs and distributors in Canada, the Gulf and Europe.

2 1

UNITED STATES

4 1

CANADA

5 1

GERMANY

1 1

UNITED KINGDOM

6 1

FRANCE

8 1

NETHERLANDS

clean saudi flag

SAUDI ARABIA

7 1

IRELAND

WORLDWIDE

Draft Client Feedback

Custom Rash Guard Client Feedback

Feedback themes from rash guard sampling, fabric selection and private label development with Hexa Gears.

Design preview: rash guard review drafts for approval. Names and companies below are fictional placeholders until real client testimonials are added.

Rash Guards That Stay Tucked

Our customers kept complaining that their old rash guards rode up during scrambles. Rolling in the sample let us test the longer back and gripper hem before we approved bulk for our no-gi line.

Fit & Gripper Hem Sample Testing

Jordan Pike

Northmat Grappling — Fictional

Prints That Survived the Wash

We washed our sample again and again before ordering, because cracked prints had cost us reviews before. The sublimated artwork still looked sharp, so we approved the full-color design for our launch.

Sublimation Print Durability

Marcus Reyes

Ironline Fightwear — Fictional

Ranked Colors That Matched

Our academy needed a ranked set where every belt color matched the next. Reviewing the mockups and samples together helped us agree the colors before the full set went into production.

Ranked Rash Guards Color Matching

Daniel Okafor

Blue Basin BJJ — Fictional

The Right Fabric for Our Gym

We train in a hot gym and needed something lighter. Comparing fabric weights on the samples helped us choose a cooler short-sleeve option without losing the stretch our members wanted.

Fabric Selection GSM & Weight

Sofia Lindqvist

Coastal Combat Club — Fictional

Branding Our Members Notice

We wanted our crest on the chest and sleeves and a tagless neck label. Checking the placement on the sample helped us settle on branding that looks clean on the mat and in photos.

Private Label Logo Placement

Aaron Whitley

Summit Grappling Academy — Fictional

A Smooth First Order

We had never ordered custom rash guards before. Sharing our size split and comments in one brief kept the sample discussions simple, and we knew exactly what we were approving before production.

First Order Sample Approval

Priya Nandakumar

Rollhouse Supply Co. — Fictional

Let’s Develop Your Rash Guard Line

Share your designs, fit and quantities with Hexa Gears to start your OEM or private label rash guard project.

Request a Rash Guard Quote

FAQS

Custom Rash Guard Manufacturer FAQs

Hexa Gears makes custom rash guards from 20–30 pieces per design. That lets you test a new colorway or launch a small drop without tying up cash in stock, then reorder the designs that sell in larger wholesale quantities.

Yes, every order starts with a free sample, ready in 2–5 days. It is made the same way as bulk, so you can roll in it, wash it and check the fit, fabric and print. Bulk production starts only after you approve it.

Delivery takes 7–10 days by air or 30–35 days by sea, counted from sample approval. Before that, you get a free mockup within 24 hours and your sample in 2–5 days. Share your launch date so we can plan around it.

Polyester-spandex is the standard rash guard fabric. An 80/20 blend gives a firm compression fit for BJJ and no-gi, 85/15 suits all-round MMA training, and 160–260 GSM covers light summer to heavy competition weights. Nylon-spandex feels softer for premium solid-color lines.

No, sublimated prints do not crack or peel, because the dye bonds inside the polyester fibers instead of sitting on top. For the longest-lasting colors, rash guards should be washed cold, inside out, and without fabric softener or bleach.

Sublimated prints do not crack or peel, because the dye bonds inside the polyester fibers instead of sitting on top. To keep colors bright for longer, wash rash guards cold, inside out, and without fabric softener or bleach, and avoid long drying in direct sunlight.

Yes, Hexa Gears makes private label rash guards under your brand only. We add your sublimated logo, a tagless neck print, care and content labels, hang tags, barcodes and branded polybags, so your stock arrives ready for retail or marketplace fulfillment.

Yes, we make ranked rash guards in belt colors from white to black, with your academy crest and student names if you want them. Share your federation’s color rules, and we match every rank before the sample is approved.

We make men’s sizes from XS to 3XL, plus women’s and youth sizes on separate size charts. You can use our size chart or send your own, and every bulk piece is checked against your approved sample.

The price per piece depends on the fabric, GSM, print coverage, sleeve style, labels, packaging and order quantity. Send your design and quantity, and Hexa Gears replies with a quote within 24 hours.

Yes. Our low MOQ starts at 20–30 pieces per design, which makes small batch production practical for startups and small businesses testing a new line before scaling to bulk orders.

Sialkot is one of the world’s leading sportswear manufacturing hubs. Working directly with a factory there gives you factory-direct pricing, in-house sublimation and cut and sew production, and export shipping to the US, UK, Australia and Europe.

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Ready to Launch Your Custom Rash Guard Line?

Send Hexa Gears your logo or artwork, fit and quantities. We reply within 24 hours with your quote, and your free sample can be ready in 2–5 days, so your brand could be rolling in its own rash guards sooner than you think.


Custom Design
Custom Fabrics
Private Label
Worldwide Export