– CUSTOM BJJ GI MANUFACTURING –
Custom Karate Uniform Manufacturers
We’re a full-service custom karate uniform manufacturers helping dojos, federations, and martial arts apparel brands build their own line of karate gi — from first sketch to bulk production. Choose your weave, weight, cut, and branding, and we’ll handle the rest.
300+
Trusted people
40+
Countries Served
50 PCS
Low MOQ
CUSTOM KARATE UNIFORM MANUFACTURING
Custom Karate Uniform Manufacturing for Growing Dojos & Brands
Whether you’re outfitting a single dojo or launching a nationwide martial arts apparel brand, we manufacture karate uniforms built to your exact specification. Every gi we produce is cut, stitched, and finished in-house — so you control the fabric weight, weave, fit, and branding from day one.
Fabric & Weave
Pearl, gold, platinum & ripstop weaves sourced & tested for shrinkage & durability
Cut & Fit Options
Reinforced triple/quad stitching at the collar, cuffs, and stress seams
Custom Belts & Labels
Matching belts, woven labels, and neck tags for full brand consistency
Embroidery & Patching
Chest, back, and sleeve embroidery, woven patches, and rubberized branding
Low MOQ Production
Start small and scale as your gi line grows
Worldwide Drop Shipping
Bulk freight or direct-to-door fulfillment, wherever your customers train
MOQ From
50 Pieces
14-Day
Production
Worldwide
Shipping
Factory Direct
Pricing
OEM &
Private Label
Your Label, Our Factory
From a Sketch to a Full Collection
Send us a reference gi, a rough sketch, or just a description of what your dojo needs — our development team turns it into a production-ready pattern. We manage fabric sourcing, sample rounds, grading across sizes, and quality control, so your uniform line launches exactly as imagined.
BUILT TO YOUR SPEC
Every Karate Gi Style, Fully Custom
From lightweight kata competition uniforms to heavyweight training gi, we manufacture every style your dojo or brand needs.
KNOW YOUR GEAR
The Anatomy of a Premium Karate Gi
Every detail is a decision. Here’s what separates a dojo-grade gi from a mass-produced one.
01
Collar & Lapel
Reinforced, folded collar construction that resists tearing during grip fighting
02
Jacket Panels & Stitching
Cross-stitched panels for maximum durability under repeated throws and grabs
03
Trouser Waistband & Drawstring
Wide elastic-and-drawstring waistband built for a secure, adjustable fit
04
Reinforced Seams & Stress Points
Bar-tacked seams at the underarms, crotch, and cuffs
THE NUMBERS THAT MATTER
Karate Gi Fabric Weight, Decoded
Fabric weight determines how a gi moves, breathes, and holds up. Here’s how our weight range breaks down.
270
GSM
Student Weight,
Light, breathable, ideal for beginner and youth training uniforms
340
GSM
Kata Weight, Tailored and agile, built for forms and light-contact competition
420
GSM
Kumite Weight, Balanced weight for sparring durability without restricting movement
480
GSM
Heavyweight Training, Dense weave built to withstand years of daily dojo use
550
GSM
Competition Canvas, Maximum durability for elite and instructor-grade uniforms
Materials
Fabrics We Build With
Fabric is the foundation of comfort, drape, and durability. We can match any swatch you already have.
Pearl Weave
ightweight, breathable weave favored for kata and competition gi
Streetwear Basics
Gold Weave
Premium mid-weight weave balancing durability and mobility
Athleisure
100% Cotton Canvas
Classic heavyweight weave for traditional student uniforms
Premium Drops
Ripstop Fabric
Tear-resistant weave built for high-intensity kumite training
Performance
Brushed Cotton
Softer hand-feel fabric ideal for kids’ and beginner uniforms
Bulk Value
Cotton-Poly Blend
Wrinkle-resistant, fast-drying, easy-care fabric for everyday training
Sustainable
Print & Branding Methods
There are many ways to get your logo onto a uniform — here’s how we bring yours to life.
Screen Print
Bold, cost-effective branding for dojo logos and event uniforms
Embroidery
Durable, professional stitched logos for collars, jackets, and belts
Woven Patches
Sew-on or iron-on patches for federation crests and sponsor logos
Sublimation
Full-color, edge-to-edge graphics for competition and team uniforms
Make It Yours
Branding, Down to the Last Stitch
The difference between a plain uniform and a branded one is in the finishing. We handle every detail so your dojo’s identity shows from the collar to the cuff.
01
Labels & Tags
Your Name Inside and Out
Custom neck labels, size tags, belt labels, and care instructions — all printed or woven with your dojo or brand name, not ours.
Packaging
Unboxing That Sells
Custom polybags, branded boxes, tissue paper, and swing tags that turn a uniform delivery into a brand experience.
02
OUR PROCESS
From Idea to Delivery
A clear four-step path from concept to a warehouse full of your branded gis.
Share Your Idea
Send specs, reference uniforms, or a rough concept
Sample Approval
Review and approve a physical sample before bulk cutting
Bulk Production
Full-scale manufacturing with quality control at every stage
Worldwide Delivery
Packed, labeled, and shipped directly to your dojo or warehouse
OUR CREATIONS
Featured Custom Karate Uniforms
Real karate uniforms from our catalogue. Every gi is fully customisable in your fabric, colour, fit and branding.
Kids Karate Gi
Competition Kumite Gi
Instructor Kata Gi
Why HexaGears
Built Different, From Thread to Door
We are a real factory, not a middleman, and that changes everything you get on every order. We are best Custom Karate Uniform Manufacturers.
01
True Factory Direct
No middlemen, no markups — you work directly with the manufacturer
02
Low MOQ, Real Scale
Start with a small batch and scale to thousands of units as demand grows
03
14 Day Turnaround
Sample-to-bulk production timelines built for fast-moving brands
04
Confidential & Reliable
NDAs available, and your designs never get resold or reused
Client Reviews
Trusted by Grappling Brands
4.9
★★★★★
Based on 140+ verified brand reviews
M
Marcus T.
2 weeks ago
★★★★★
Ordered 80 heavyweight hoodies for our streetwear drop. The 420 GSM fleece is exactly what we speced and the puff print came out clean. Reorder incoming.
L
Lena K.
1 month ago
★★★★★
The sample process was fast and the fit was perfect first try. Our woven labels and custom packaging make it look like a brand five times our size.
D
Diego R.
1 month ago
★★★★★
Started at 50 pieces to test, now ordering 500 a month. Same quality every run and the lead time has never slipped. A real factory partner.
Explore More
Beyond Karate Uniforms
HexaGears manufactures a full range of custom apparel, sportswear, leathers, and combat gear.
GLOBAL LOGISTICS
Custom Uniforms Delivered to Your Market
From our factory floor to academies and retailers across six continents — reliable freight, customs handling, and tracked delivery on every order.
USA
UK
AUSTRALIA
USA
USA
USA
NETHERLANDS
IRELAND
WORLDWIDE
NETHERLANDS
IRELAND
WORLDWIDE
Got Questions?
Custom Karate Uniform Manufacturing FAQ
Everything brands ask before their first order. Still unsure? Send us a message and we will answer fast.
START YOUR LINE
Ready to Build Your Karate Uniform Brand?
From a single dojo to a nationwide martial arts brand, we manufacture karate uniforms that carry your name — not ours.
