Global Activewear Manufacturer
Custom
Activewear
Manufacturer
We manufacture custom activewear in Sialkot, Pakistan for brands and retailers worldwide. Private labeling, custom branding, and bulk production. All in one place.
HexaGears helps activewear brands develop and manufacture custom products for international markets, from first concept and fabric selection through to private-label production, finishing, and export.
Custom Fabric
Private label
Flexible MOQ
Global Delivery
Activewear for Every Brand Vision
From performance-driven essentials to everyday activewear, explore our wide range of customizable product categories designed for modern fitness and lifestyle brands.
Worldwide Export
Quality Checked
Sample Approval
Explore the World of Activewear
From high-performance training essentials to everyday athleisure, explore a diverse range of customizable activewear designed to meet the needs of modern brands and their customers.
Compression Wear
Body-hugging performance wear designed for muscle support, flexibility, and high-intensity training.
Yoga Wear
Soft, flexible apparel designed for stretch, breathability, and studio comfort.
Gym Shorts
Lightweight gym shorts designed for flexible movement, breathability, and comfortable high-intensity training.
Gym Sets
Matched top-and-bottom sets designed for consistent fit, comfort, and everyday training.
Gym T-Shirts
Breathable T-shirts designed for daily training, unrestricted movement, and lasting workout comfort.
Activewear Leggings
Flexible high-waist leggings designed for training, movement, support, and comfortable everyday activewear.
Maternity Activewear
Flexible, supportive apparel designed for comfort and movement throughout pregnancy.
Sports Bras
Supportive sports bras designed for secure fit, flexibility, and comfort during workouts and active movement.
Bodybuilding Wear
Durable, supportive apparel designed for strength training and heavy lifting sessions.
Seamless Activewear
Bonded, tagless construction designed to reduce friction and improve everyday comfort.
Pilates Wear
Fitted, breathable apparel designed for controlled movement and studio-based training.
Base Layer
Lightweight, moisture-wicking layers designed for warmth and comfort under other apparel.
Have a collection in mind?
Tell us what you want to create.
Your vision.
Our craftsmanship.
Custom activewear manufacturing, from your first concept to production — with fabric sourcing, sampling and private label support in one place.
Made for your brand
Your designs, fabrics & fit, developed around your brief.
Clarity at every step
Stay informed from sampling through to production.
Developed before production
Review patterns, fabrics and construction before bulk manufacturing.
Worldwide buyer support
Sampling, documentation and shipping coordination for international buyers.
OEM & PRIVATE LABEL
Build Around Your Brand
HOW IT WORKS
Your Activewear Brand.
Built to Your Specifications.
A clear process from your first idea to your finished collection.
Performance Starts With the Right Fabric
Choose from performance-driven fabrics and constructions tailored to your activewear needs. From stretch and moisture management to softness and durability, we help brands select the right materials for every product.
Our Fabric Types
The right blend of fibres for stretch, breathability and how the fabric feels against the skin.
POLYESTER SPANDEX
Stretchy, durable, lightweight, and quick drying.
NYLON SPANDEX
Soft, smooth, stretchy and abrasion-resistant.
COTTON SPANDEX
Soft, breathable, flexible, comfortable and stretchy.
COTTON + POLYESTER
Combine cotton comfort with polyester durability.
100% polyester
Lightweight, durable and quick-drying; stretch depends on construction
Bamboo viscose Blend
Soft and moisture absorbent with drying and durability depend on the blend
Merino wool Blend
Temperature-regulating and naturally odour-resistant for comfortable performance.
Recycled polyester or Nylon
Can offer similar performance to conventional versions, depending on quality and construction
Fabric Constructions
How the fabric is knitted or woven, matched to the garment it’s built for.
Single Jersey
Gym T-shirts, tank tops and
lightweight workout tops
Interlock /Double Knit
Leggings, sports bras and sets needing more coverage
Mesh
Ventilation panels, breathable tops
and jersey linings
Rib Knit
Textured leggings, fitted tops and
matching sets
French Terry
Lightweight joggers, sweatshirts and warm-up clothing
Stretch Woven
Running shorts, training trousers and lightweight jackets
Brushed fleece
Warm hoodies, joggers and winter
training clothing
Jacquard Knit
Performance tops, leggings, sports bras and
compression Panels
Your Brand. Our Manufacturing Expertise.
Hexagears manufactures products to carry your brand identity from label to packaging. These are ready to sell through your retail, wholesale, or online channels. Hexagears operates from Sialkot, Pakistan, to worldwide Brands.
Fabric Selection Guide
Choose fabric according to the activity, desired feel and garment design.
|
Intended use
|
Fabric options
|
What to prioritise
|
|---|---|---|
|
Lightweight polyester or polyester elastane; mesh panels |
Low weight, ventilation, moisture management and fast drying |
|
|
Soft nylon elastane or polyester elastane knits |
Stretch, recovery, comfort and coverage during bending |
|
|
Durable nylon–elastane or polyester–elastane |
Abrasion resistance, stretch recovery and secure fit |
|
|
Supportive stretch knits, sometimes with mesh linings |
Support appropriate to the activity, recovery and comfortable construction |
|
|
Cotton blends, cotton–elastane and French terry |
Softness, comfort and everyday durability |
|
|
Brushed knits, fleece and suitable base-layer blends |
Warmth, moisture management and layering comfort |
The Details Make a Difference
Small details lead to better fit, longer wear and higher performance.
Customisation Options
Every product is built around your specification, not a catalogue. Choose your fabric, colour, fit and branding, and our in-house team brings it to life.
Fabric
Fibre blend, weight, texture and available performance finishes
Colours
Stock fabric colours or custom-dyed colours, subject to minimum quantities
Design and fit
Necklines, collars, sleeve lengths, garment lengths, waistbands, panels, seams and overall fit. we adjusted to your tech pack or graded across your size range.
Functional details
Pockets, zips, drawstrings, thumbholes and ventilation panels
Branding
Logo size, placement and application method
Labels
Brand labels, size labels and care labels.
Packaging
Hangtags, individual packaging and other available presentation options.
From Your First Idea
to Finished Activewear
A transparent, staged process so you always know where your production sits — from concept through to dispatch.
Product
Development
Your concept is refined into a production-ready activewear design.
Fabric
Selection
Suitable performance fabrics are selected based on comfort and functionality.
Manufacturing & Assembly
Approved designs are carefully cut, stitched, and assembled into finished garments.
Quality Check &
Delivery
Finished products are inspected, packed, and shipped globally.
Quality Checked at Every Stage
From fabric selection to final packing, your order is checked against agreed specifications.
Fabric & Composition
Whether the fabric matches the agreed composition, weight, colour and feel. Hexagear verified before it enters production
Fit & Construction
Garments checked against the approved size chart and tolerances, with seam strength, stitching quality and thread finish inspected throughout
Movement Performance
How the fabric behaves under stretch? we checked for show through during movement and how well it recovers towards its original shape
Wash & Wear Durability
Shrinkage, distortion, colour fading or transfer, and resistance to pilling and surface wear after washing and repeated use
Branding & Final Inspection
Whether printed or transferred logos hold up without cracking or peeling, followed by a final check on appearance, labels, quantities and packaging.
BRAND IT YOUR WAY
Custom Printing & Branding Options
From heat transfer and screen printing to embroidery and woven patches, we match every branding method to your fabric, design, and order volume. We test first, then apply it consistently across the full run.
Heat transfer
01Applies logos and graphics using heat and pressure, with stretch-compatible options for activewear.
DTF printing
02Transfers detailed, multicolour designs from a printed film onto fabric. Suitable for many fabric types when correctly matched and tested.
Screen printing
03Creates bold, durable graphics using inks selected for the fabric. Well suited to repeated designs in bulk orders.
Sublimation printing
04Creates all-over colours and patterns on suitable polyester fabrics without adding a raised print layer.
Silicone printing
05Produces a smooth, raised, rubber-like logo with a premium appearance.
High-density printing
06Builds up ink to create raised graphics with defined edges and a textured finish.
Reflective printing
07Adds logos or details that reflect light, creating a distinctive appearance under direct illumination
Puff printing
08Uses heat-activated ink to create a soft, raised effect. Best suited to selected garments and compatible fabrics.
Embossing
09Creates a raised design through a suitable forming process, adding subtle texture and dimension
Debossing
10Creates an indented design for a subtle branding effect. Suitability depends on the fabric and process
Embroidery
11Uses stitched threads to create durable logos, particularly on jackets, hoodies and heavier garments.
3D Puff Embroidery
12Uses foam beneath embroidery to create raised lettering or logos, commonly on caps and structured garments
Appliqué
13Attaches fabric shapes or lettering to garments for contrasting colours and textures.
Woven or silicone patches
14Adds a separate branded badge, attached by stitching or a compatible heat-bonding method
Jacquard knitting
15Integrates patterns or branding into the fabric during knitting, rather than applying a surface print.
Activewear Manufacturing
for Your Business
Custom activewear for brands, studios and growing businesses.
Activewear & Fitness Brands
Custom collections with your fabrics, fit and branding.
Gyms, Studios & Trainers
Branded activewear for your community and merchandise range.
Startups & New Labels
Develop your first collection with sampling before production.
Retailers & Wholesalers
Private-label activewear for your retail or wholesale business.
Custom fabrics • Private label • Sample approval • Global export
Why Brands Choose HexaGears
Manufacturing overseas should feel structured and predictable. These are the commitments that give our clients confidence.
Frequently Asked Questions About Activewear
Let’s Build Your Collection