– CUSTOM SPATS AND COMPRESSION MANUFACTURING –
Custom Spats and Compression Manufacturers
Build high-performance compression apparel made around your brand, athletes and market. As experienced Custom Spats and Compression Manufacturers, HexaGear produces BJJ spats, MMA leggings, grappling tights, compression shorts and private label activewear with complete customization available.
300+
Trusted people
40+
Countries Served
50 PCS
Low MOQ
Custom spats and compression Manufacturers
Custom Compression Wear Manufacturing for Every Brand
HexaGear provides complete OEM and private label manufacturing for brands that require dependable custom compression apparel. Our team works as Custom Spats and Compression Manufacturers for companies selling products across BJJ, MMA, wrestling, gym training, running and general activewear markets.
We can manufacture from your completed tech pack or help develop a product from reference images, sketches and basic ideas. Every detail can be adjusted to match your brand positioning, target customer and required price range.
Fully Custom Designs
Create original patterns using your colours, graphics and logos. We prepare artwork for approval before sampling.
Scalable Manufacturing
Start with a focused collection and increase production as your brand grows.
Performance Fabric Choices
Choose lightweight, medium or heavyweight fabrics based on your product and activity.
Controlled Production
We check measurements, stitching, colours and branding throughout production.
Private Label Branding
Add custom labels, hang tags and branded packaging under your own brand.
Flexible Order Quantities
Flexible quantities are available for startups, gyms, academies and wholesale buyers.
MOQ From
50 Pieces
14-Day
Production
Worldwide
Shipping
Factory Direct
Pricing
OEM &
Private Label
300 GSM
Your Label, Our Factory
Premium Materials for Spats and Compression
Compression clothing needs to stretch smoothly while retaining a secure athletic fit. We use carefully selected performance fabrics for custom BJJ spats, MMA compression pants, gym leggings and fitted base layers.
Fabric selection can be based on your preferred weight, texture, compression level, print method and retail price. Samples can also be developed in different materials so you can compare the finish before confirming bulk production.
MADE FOR EVERY BUSINESS MODEL
Who We Manufacture Custom Spats and Compression Wear For
We support businesses at different stages, from new clothing startups to international sportswear distributors. Product development can be adjusted according to your market, order size and sales channel.
KNOW YOUR GEAR
The Anatomy of Premium Compression Spats
The performance of custom grappling spats depends on more than the printed artwork. Fabric behaviour, pattern shape, waistband construction and seam placement must work together.
01
Four-Way Stretch Body Fabric
Flexible material supports unrestricted movement during grappling, wrestling, lifting and fitness training.
02
Secure Elastic Waistband
Choose a covered waistband, exposed branded elastic or an internal drawcord system. Waist height and elastic tension can be customized.
03
Flatlock Seam Construction
Flat seams create a smoother inner finish than bulky traditional seams. They are especially suitable for fitted compression garments.
04
Reinforced Crotch Gusset
A shaped gusset adds room through high-movement areas and reduces pressure on the main joining seams.
05
Anatomical Panel Layout
Strategic panels can follow the shape of the legs and hips. This creates a more controlled athletic fit and provides additional branding areas.
06
Reinforced Stress Areas
Selected seams and high-stress zones can receive additional reinforcement for intensive grappling and repeated movement.
07
Secure Ankle Finish
The lower leg can be finished with standard hems, compression cuffs or internal grip options depending on the required style.
08
Custom Size Grading
Patterns can be graded for men, women, children or a custom unisex range. Brand-specific measurements can also be developed from an approved sample.
THE NUMBERS THAT MATTER
Compression Fabric Weight, Decoded
Fabric weight affects the feel, coverage, stretch and intended use of a compression garment. The final performance also depends on fibre composition, knitting method and elastane percentage.
160
GSM
Suitable for lightweight base layers, running tights and warm-weather training. It provides a flexible feel with less fabric bulk.
180
GSM
A practical choice for general fitness wear, light compression leggings and training apparel designed for warmer conditions.
220
GSM
A versatile range for BJJ spats, MMA leggings, wrestling tights and private label gym wear. It offers a balance between stretch, coverage.with
240
GSM
Suitable for brands wanting a more substantial compression garment. It provide improved structure for grappling.
260
GSM
Perfect for premium activewear, sportswear, and everyday performance garments.
280
GSM
Best considered for dense compression tights, cool-weather garments and products requiring a firmer feel.
Materials
Performance Fabrics We Build With
Different sports and training styles require different levels of stretch, compression, breathability and coverage. As experienced Custom Spats and Compression Manufacturers, HexaGear offers multiple performance fabrics that can be selected according to your product design, target market and required fabric weight. Customization is available for fabric thickness, colour, surface finish and compression level.
Polyester-Elastane Interlock
A reliable choice for full sublimation printing, detailed graphics and high-colour designs. It works well for BJJ spats, MMA compression pants and coordinated no-gi sets.
Nylon-Elastane Compression Fabric
Nylon blends can provide a smooth hand feel and a premium activewear appearance. They are suitable for solid-colour leggings, gym compression wear and fashion-led collections.
Recycled Polyester-Elastane
A recycled fabric option can be developed for brands building environmentally focused product ranges. Availability, weight and colour options should be confirmed during sampling.
Brushed Thermal Fabric
A soft brushed interior creates additional warmth for winter training, outdoor running and cold-weather base layers. This fabric is better suited to selected markets and seasonal collections.
Hybrid Fabric and Mesh Panels
Stretch mesh or lightweight ventilation panels can be placed in selected areas. Hybrid construction is useful for compression tops, training leggings and products requiring targeted airflow.
EVA and PE Foam
Foams can be layered in different densities to create cushioning, structure and impact protection based on the intended use.
Print and Branding Methods
The right branding method helps your compression apparel look professional, durable and consistent with your brand identity. As experienced Custom Spats and Compression Manufacturers, HexaGear offers multiple printing and branding options for logos, patterns, labels and full-colour artwork. Customization is available based on your fabric choice, design complexity, order quantity and required finish.
Full Sublimation Printing
Sublimation places the artwork into compatible polyester-based fabric. It supports full-colour graphics, gradients, camouflage, geometric prints and large logo placements.
Silicone and TPU Transfers
Raised silicone or TPU branding can create a clean, modern finish. These applications work well for small logos, waistband marks and premium brand details.
Screen Printing
Screen printing can be used for selected solid-colour logos and simple artwork. Placement and ink flexibility should be tested on the chosen stretch fabric.
Reflective and Specialty Transfers
Reflective logos, metallic effects and specialty heat transfers can be added to selected garments. These details are useful for running collections and limited-edition product lines.
Make It Yours
Branding, Down to the Last Stitch
Every branding detail plays a part in how customers recognise and remember your products. HexaGear offers complete private label customization for internal labels, size tags, care labels, waistbands, hang tags and retail packaging. Each element can be developed to match your brand colours, logo style and product presentation.
01
Labels & Tags
Your Brand Inside and Out
Private label production gives you control over the details customers see and the information they find inside the garment. Choose woven brand labels, printed labels, size tabs, care labels and country-of-origin information.
Packaging
Packaging That Completes the Product
Your compression apparel can be individually folded and prepared for retail, wholesale or online fulfilment. Packaging customization available includes branded polybags, stickers, swing tags, barcode labels and product cards.
02
OUR PROCESS
From Concept to Worldwide Delivery
HexaGear manages each stage of custom compression wear production, from the first design idea to final order dispatch. Our team helps with artwork, fabric selection, sampling, bulk manufacturing, quality checks and custom packaging. Once production is complete, worldwide delivery is available for customers in the USA, UK, Australia, Canada, Pakistan and other international markets.
Share Your Requirements
Send your design, fabric, sizes and order quantity.
Approve the Sample
Review the artwork, fit, fabric and finishing.
Start Production
We complete printing, cutting, stitching and branding.
Pack and Deliver
Orders are inspected, packed and shipped worldwide.
OUR CREATIONS
Featured Custom Compression Styles
Build a focused range or develop several spats and compression models for different sports and customer levels. Customisation is available for colours, materials, padding, size ranges, labels and packaging.
Full-Length BJJ Spats
Three-Quarter Grappling Tights
Vale Tudo and Compression Shorts
Why HexaGears
Built Differently, From Fabric to Fight
Every garment is developed with careful pattern cutting, precise printing and strong stitching. Each piece is inspected to ensure the right fit, finish and performance before delivery.
01
Pattern Development
The pattern is prepared around the required fit, garment length and target customer. Adjustments can be made for men’s, women’s, children’s or custom unisex sizing.
02
Precision Artwork Preparation
Graphics are arranged across the pattern pieces before printing. Logo placement and design alignment are checked to reduce unwanted breaks between garment panels.
03
Stretch-Garment
Suitable machinery and thread are used for fitted performance fabrics. Flatlock and reinforced construction options are available according to the product specification.
04
Final Inspection and Packing
Finished items are reviewed for measurements, print appearance, stitching, labels and quantity. Approved orders are then folded and packed for delivery.
Client Reviews
Trusted by Grappling Brands
4.9
★★★★★
Based on 140+ verified brand reviews
M
Marcus T.
2 weeks ago
★★★★★
Ordered 80 heavyweight hoodies for our streetwear drop. The 420 GSM fleece is exactly what we speced and the puff print came out clean. Reorder incoming.
L
Lena K.
1 month ago
★★★★★
The sample process was fast and the fit was perfect first try. Our woven labels and custom packaging make it look like a brand five times our size.
D
Diego R.
1 month ago
★★★★★
Started at 50 pieces to test, now ordering 500 a month. Same quality every run and the lead time has never slipped. A real factory partner.
Explore More
Beyond Spats
Build a complete combat sports or performance apparel range through one manufacturing partner.
GLOBAL LOGISTICS
No Shipping Barriers
Choosing reliable Custom Spats and Compression Manufacturers should not limit where your brand can sell. HexaGear provides worldwide delivery for private label compression apparel, wholesale sportswear and custom fightwear orders.
USA
UK
AUSTRALIA
USA
USA
USA
NETHERLANDS
IRELAND
WORLDWIDE
NETHERLANDS
IRELAND
WORLDWIDE
Got Questions?
Custom Spats and Compression Manufacturing FAQ
Order with confidence. Our team is here to answer all your questions.
START YOUR LINE
Ready to Build Your Custom Spats?
Create BJJ spats, MMA compression pants, gym leggings or a complete private label performance collection. Send us your logo, design idea, required quantity and target market to begin.
